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2022 | Book

Performance simulation of modular product architectures by model-based configuration

Author: Florian M. Dambietz

Publisher: Springer Berlin Heidelberg

Book Series : Produktentwicklung und Konstruktionstechnik

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About this book

The use of modular product architectures can significantly increase the efficiency in manufacturing companies. Various modularization methods are used in the development of these architectures, but they always result in different architecture alternatives. This thesis describes the development of a model-based simulation for multi-dimensional performance assessment of these architecture alternatives with their corresponding modular kits. The central element of this simulation is formed by a model-based configuration system, identifying individually valid product variants using concepts and tools of Model-based-systems-engineering (MBSE). Based on the developed Hyperspace algorithm, a geometric-mathematical solution approach, these variants are then evaluated considering multiple parameters. By recursively configuring multiple customer requests using alternative modular kits, an individual performance criterion of these alternatives can be generated, including customer-, market- and company parameters. This thesis describes the development of the performance simulation on the basis of a simplified explanation example. A validation based on customer-specific laser welding systems is also shown.

Table of Contents

Frontmatter
Chapter 1. Introduction
Abstract
The following contribution describes the detailed development of a model-based performance simulation for modular product architecture alternatives, using a configuration system as a core element for integrating both customer- and company perspective into the decision-making process of modular product architecture alternatives. This chapter 1 contains the outset point and objective of the contribution as well as a description of the thesis structure.
Florian M. Dambietz
Chapter 2. Challenges in modular product architecture alternative decisions
Abstract
During this section, the challenges addressed with this contribution are described and formulated as research questions. As being the main issue, the challenges with modularization methods supplying various alternatives for MPAs and corresponding modular kits are stated. Accordingly, this contribution is to supply a configuration-based approach, enabling the simulation of MPA alternatives in order to assess their individual performances already during their early design stages without the need for their implementation. This approach further is to determine the amongst the individual circumstances’ most performant degree of configurability vs. customer-individual design. The presented research aims to enable an increased flexibility, dynamic, transparency and consistency throughout the MPA development process and therefore, increased market competitiveness.
Florian M. Dambietz
Chapter 3. State of the art
Abstract
The following section describes the state of the art concerning the relevant thematic areas this contribution’s research is based on. According to the research questions as well as the stated research hypothesis, there are four essential clusters identified, leading to the general set-up of the required state of the art.
Florian M. Dambietz
Chapter 4. Simulation approach for the performance analysis of modular product architectures
Zusammenfassung
During this section, the developed simulation approach for the performance analysis of MPA alternatives is generically described. Furthermore, this section contains a detailed description of the developed model-based data structure, the interface to the developed configuration system and the configuration system itself. In order to increase the descriptions understandability, a simple explanation example is used, which is described in the following. In this section, the connection between the two developed methods for the MPA performance analysis simulation – which is called Method 1 – and the methodical derivation of product variants according to individual customer needs – Method 2 – is described.
Florian M. Dambietz
Chapter 5. Validation of the methods
Abstract
This section is to validate the developed method by applying the individual method steps to a product family of customer-individual laser processing system. These systems are based upon specific and highly individual customer requirements from different industry branches such as automotive, aviation, public transportation and medical industries, those systems are offered with different degrees of automation, from manual feeding to fully automated, robot-based systems for loading, manufacturing, unloading. As all customer requests possess such a high degree of individuality, resulting from the different to be manufactured parts, those laser manufacturing systems are produced in very small batch sizes and are often even one-piece designs.
Florian M. Dambietz
Chapter 6. Conclusion and outlook
Abstract
During this section, a conclusion and summary of the described work is presented. Furthermore, a brief outlook with respect to Product-Service-Systems (PSS) and Design for Future Robustness (DfFR) is given.
Florian M. Dambietz
Chapter 7. Annex
Zusammenfassung
This section contains all relevant annexes of the work.
Florian M. Dambietz
Backmatter
Metadata
Title
Performance simulation of modular product architectures by model-based configuration
Author
Florian M. Dambietz
Copyright Year
2022
Publisher
Springer Berlin Heidelberg
Electronic ISBN
978-3-662-64233-7
Print ISBN
978-3-662-64232-0
DOI
https://doi.org/10.1007/978-3-662-64233-7

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