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Potential Analysis of Exhaust Gas Turbochargers with Ejector Bypass

  • 01-07-2025
  • Research
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Excerpt

The article delves into the potential of exhaust gas turbochargers equipped with an ejector-based bypass, a technology that could offer a robust and cost-effective alternative to variable turbine geometry. Through a collaborative research project, the authors conducted extensive 3-D simulations and experimental investigations to analyze the internal flow processes of the ejector and determine key design parameters. The study revealed that the nozzle cross-section and bypass rate significantly influence pressure reduction downstream of the turbine, with the ejector effect enhancing momentum exchange and improving combustion engine efficiency. A predictive model was developed to facilitate geometric optimization and transferability across various vehicle applications. The findings indicate that the ejector bypass technology can reduce gas exchange work and residual gas content, particularly in passenger car gasoline engines, although implementation challenges related to thermal management and exhaust gas aftertreatment were also identified. The article concludes with a discussion on future research directions, including the development of an actuator for a variable primary nozzle and a comprehensive comparison with variable turbine geometry turbocharging systems.

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Title
Potential Analysis of Exhaust Gas Turbochargers with Ejector Bypass
Authors
Anja Fink
Prof. Dr.-Ing Maximilian Brauer
Tobias Tietz
Prof. Dr.-Ing Stefan Pischinger
Publication date
01-07-2025
Publisher
Springer Fachmedien Wiesbaden
Published in
MTZ worldwide / Issue 7-8/2025
Electronic ISSN: 2192-9114
DOI
https://doi.org/10.1007/s38313-025-2077-7
    Image Credits
    AVL List GmbH/© AVL List GmbH, dSpace, BorgWarner, Smalley, FEV, Xometry Europe GmbH/© Xometry Europe GmbH, The MathWorks Deutschland GmbH/© The MathWorks Deutschland GmbH, IPG Automotive GmbH/© IPG Automotive GmbH, HORIBA/© HORIBA, Outokumpu/© Outokumpu, Hioko/© Hioko, Head acoustics GmbH/© Head acoustics GmbH, Gentex GmbH/© Gentex GmbH, Ansys, Yokogawa GmbH/© Yokogawa GmbH, Softing Automotive Electronics GmbH/© Softing Automotive Electronics GmbH, measX GmbH & Co. KG