01-06-2025 | Original Paper
Preparation and characterization of low-κ co-polyimide films
Authors: Erlin Tian, Xiaofan Qin, Fufeng Yan, Jing Chen, Haiyang Dai, Renzhong Xue, Tingting Zhang, Tao Li
Published in: Journal of Polymer Research | Issue 6/2025
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Abstract
The emergence of 5G communication technology has heightened the demand for high-performance electronic substrate materials with low dielectric constants (K) and low dielectric loss factors (D). Traditional polyimide materials, while valued for their excellent thermostability and mechanical strength, often fall short in meeting the stringent requirements for high-frequency integrated circuits. This article presents a novel approach to synthesizing co-polyimide films with ultra-low K values by adjusting the molar ratio of 6FDA/PMDA. The study employs positron annihilation lifetime spectroscopy (PALS) to investigate the correlation between microstructure and dielectric properties, revealing significant insights into how molecular structure modifications impact the films' performance. The findings demonstrate a marked reduction in dielectric constant and breakdown electric field with increasing 6FDA content, attributed to the steric hindrance effect of bulky -CF3 groups. Additionally, the incorporation of -CF3 groups leads to a decrease in mechanical properties, highlighting the trade-offs in optimizing dielectric and mechanical characteristics. The article provides a detailed analysis of the thermal, optical, and mechanical properties of the synthesized films, offering a comprehensive understanding of the structure-property relationships in co-polyimide systems. This research paves the way for developing advanced dielectric materials through molecular architecture engineering, addressing the critical needs of the high-frequency electronics industry.
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Abstract
In this study, five co-polyimide (co-PI) films were synthesized through copolymerization using 6FDA and PMDA as dianhydride monomers paired with ODA diamine. By systematically varying the 6FDA/PMDA molar ratio, we successfully regulated the microstructural characteristics of co-PI films, particularly their free volume and molecular chain rigidity. The structure–property relationships were comprehensively investigated using positron annihilation lifetime spectroscopy (PALS), with special emphasis on thermal, dielectric, and mechanical performance. Notably, the glass transition temperature (Tg) exhibited a progressive decrease from 384.9 ℃ for PI-1 to 307.8 ℃ for PI-5. This thermal behavior is related to the increase of free volume and the decrease of molecular chain rigidity caused by higher 6FDA content. Correspondingly, the dielectric constant (k) at 104 Hz decreased from 3.55 to 2.46 across the series, demonstrating that enhanced free volume effectively reduces dielectric polarization. However, this microstructural modification came at the expense of mechanical integrity, as evidenced by the descending tensile strength trend with increasing 6FDA proportion. These findings demonstrate an effective strategy for developing high-performance polyimide films combining low dielectric constant with balanced thermal and mechanical properties.
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