Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Advances in Manufacturing
Published in: Advances in Manufacturing 3/2016

01-09-2016

Research on deformation characteristics of JCOE forming in large diameter welding pipe

Authors: Li-Feng Fan, Jia-Xin Yan, Ying Gao, Jian-Bin Yun

Published in: Advances in Manufacturing | Issue 3/2016

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In the present work, the JCOE forming is investigated using the finite element (FE) method. A two-dimensional FE model is established for the plane strain condition by FE code ABAQUS, and the FE model is validated by experiments. The aim of this research is to investigate forming quality states in the JCOE forming process; in particular, the effects of technological parameters on forming quality are evaluated. Taking the JCOE forming process of X80 steel Φ1 219 mm × 22 mm × 12 000 mm welding pipe for instance, the deformation characteristics of JCOE forming are analyzed, in which the geometry of the formed pipe, residual stress distributions and effects of process parameters on JCOE forming quality can be obtained. Thus, the presented results of this research provide an effective approach to improve welding pipe forming quality.
previous article A differentiated approach for justification of advanced manufacturing technologies
next article Experimental measurement of acoustically induced surface vibration with different soil conditions

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
Zhao J, Li J, Qu XY et al (2011) Study on intelligent control technology for forming steel pipe of pipeline with JCO process. Sci China Technol Sci 54(10):2754–2759CrossRefMATH
2.
Zhao J, Sun H, Li J et al (2011) Four point bending JCOC process: a new technology for forming longitudinally submerged arc welding pipe. J Plast Eng 19(6):59–62MathSciNet
3.
Zhao SY (2010) Study on quality control strategy and simulation system development of UOE pipe forming. Dissertation, Yanshan University
4.
Giannoula C, Spyros AK, George EV (2016) Finite element analysis of UOE manufacturing process and its effect on mechanical behavior of offshore pipes. Int J Solid Struct 83:13–27CrossRef
5.
Zou T, Wu G, Li D et al (2015) A numerical method for predicting O-forming gap in UOE pipe manufacturing. Int J Mech Sci 98:39–58CrossRef
6.
Palumbo G, Tricarico L (2005) Effect of forming and calibration operations on the final shape of large diameter welded tubes. J Mater Process Technol 164–165(5):1089–1098CrossRef
7.
Liu J, Huang K, Ruan F (2005) Effects of the parameters of prebending on O-forming of pipe in UOE process. J Plast Eng 12(3):72–75
8.
Herynk MD, Kyriakides S, Onoufriou A et al (2007) Effects of the UOE/UOC pipe manufacturing processes on pipe collapse pressure. Int J Mech Sci 49(5):533–553CrossRef
9.
Hong L (2006) Prebending process of longitudinal submerged arc welding production line. Welded Pipe Tube 29(1):55–57
10.
Xie Z, Xia J (2007) Pre-bending process parameter design of longitudinal submerged arc welding pipe. Welded Pipe Tube 30(3):52–54
11.
Yin J, Zhao J, Qu XY et al (2011) Springback analysis of expanding and setting round for large diameter pipe. J Mech Eng 47(12):32–42CrossRef
12.
Fan LF, Gao Y, Li Q et al (2011) Research process of mechanical expanding for large diameter pipe. Heavy Mach 5:1–5
13.
Fan LF, Gao Y, Li Q et al (2012) Quality control on crimping of large diameter welding pipe. Chin J Mech Eng 25(6):1264–1273CrossRef
14.
Ma HK, Li PL, Sui J et al (2014) Theoretical and finite element analysis for JCOE pre-bending forming process. Process Equip Pip 51(3):65–69
15.
Guo BF (2001) FEM simulation and experimental study on mechanical expanding process of linepipeI. Dissertation, Yanshan University
16.
Fan LF (2012) Effect of JCOE forming technical parameters on welding quality. Dissertation, Yanshan University
17.
Fan LF, Gao Y, Yun JB et al (2015) Multi-objective optimization of crimping of large-diameter welding pipe. J Cent South Univ 22:2540–2548CrossRef
18.
Fan LF, Gao Y, Yun JB et al (2015) Robustness design for crimping of large diameter straight welded pipe. China Mech Eng 26(8):1112–1116
19.
Gao Y (2011) Study on theory and computer simulation of JCO forming for large diameter longitudinal welding pipe. Yanshan University
20.
Yan JX, Fan LF, Yun JB (2015) Stochastic analysis of crimping quality for straight welding pipe. Mech Sci Technol Aerosp Eng 34(12):1880–1884
21.
Tong X (2008) Study on groove shape and the open angle of end tab of UOE pipe. Dissertation, Yanshan University
22.
Gao Y, Li Q, Fan L (2010) Finite element analysis of JCO forming process for longitudinal seam submerged arc welded pipes. J Model Identif Control 11(3/4):239–249CrossRef
23.
Ren Q, Li DY, Zhou TX et al (2011) The simulation of UOE pipe forming by three-dimensional finite element method. J Netshape Form Eng 3(6):80–84
24.
Yang Q (2012) Springback analytic and process parameters optimization of plate edge preflex for the forming of large diameter longitudinal seam welded pipe. Dissertation, Yanshan University
Metadata
Title
Research on deformation characteristics of JCOE forming in large diameter welding pipe
Authors
Li-Feng Fan
Jia-Xin Yan
Ying Gao
Jian-Bin Yun
Publication date
01-09-2016
Publisher
Shanghai University
Published in
Advances in Manufacturing / Issue 3/2016
Print ISSN: 2095-3127
Electronic ISSN: 2195-3597
DOI
https://doi.org/10.1007/s40436-016-0154-5

Other articles of this Issue 3/2016

Advances in Manufacturing 3/2016 Go to the issue

OriginalPaper

Optimizing machining parameters of wire-EDM process to cut Al7075/SiCp composites using an integrated statistical approach

OriginalPaper

Turning of aluminum metal matrix composites: influence of the reinforcement and the cutting condition on the surface layer of the workpiece

OriginalPaper

A holistic decision support tool for remanufacturing: end-of-life (EOL) strategy planning

OriginalPaper

Hybrid fuzzy-grey-Taguchi based multi weld quality optimization of Al/Cu dissimilar friction stir welded joints

OriginalPaper

Surface roughness measurement and analysis of mechanical parts based on digital holography

OriginalPaper

A differentiated approach for justification of advanced manufacturing technologies

Premium Partners

    Image Credits