Skip to main content
Top

2024 | OriginalPaper | Chapter

Simulation Approach for Solving Production Problems Reducing Total Processing Time

Authors : Sibelle Pereira, Marcelo Henriques, Leonilde Varela, José Vicente, Luis Freitas, José Machado

Published in: Flexible Automation and Intelligent Manufacturing: Establishing Bridges for More Sustainable Manufacturing Systems

Publisher: Springer Nature Switzerland

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

This paper presents an application of computational simulation to a production problem on unrelated parallel machines and dependent setup times, aiming at the reduction of jobs’ total processing time (makespan). The scenarios studied by Rabadi, et al. (2014) were used, along with the SIMIO simulation software, to model and conduct experiments to study the impact of a set of sequencing rules. Based on the computational study carried out, it was possible to realize that simulation is a powerful tool to support scheduling processes, as it allows to reach generally good results in a reasonable time to properly support decision-making in the resolution of production problems. These problems are highly complex and dynamically changing in nature, being usually hard to solve. Thus, simulation tools are of particular interest in this field. Moreover, as these problems are characterized by a more or less extensible set of factors, parameters and conditions, it continues to be of primer importance to further explore its resolutions, namely based on simulation tools. This study relies on the base for being used in industrial practice in the context of iFixturing Project.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Varela, M.L.R., Aparício, J.N., Silva, S.C.: A web-based application for manufacturing scheduling. In: IASTED Int. Conf. on Intelligent Systems and Control, pp. 400–405 (2003) Varela, M.L.R., Aparício, J.N., Silva, S.C.: A web-based application for manufacturing scheduling. In: IASTED Int. Conf. on Intelligent Systems and Control, pp. 400–405 (2003)
3.
go back to reference Reddy, M.S., Ratnam, C.H., Agrawal, R., Varela, M.L.R., Sharma, I., Manupati, V.K.: Investigation of reconfiguration effect on makespan with social network method for flexible job shop scheduling problem. Comput. Ind. Eng. 110, 231–241 (2017)CrossRef Reddy, M.S., Ratnam, C.H., Agrawal, R., Varela, M.L.R., Sharma, I., Manupati, V.K.: Investigation of reconfiguration effect on makespan with social network method for flexible job shop scheduling problem. Comput. Ind. Eng. 110, 231–241 (2017)CrossRef
4.
go back to reference Al-Salem, A.: Scheduling to minimize makespan on unequal parallel machines with sequence dependent setup times. Eng. J. Univ. of Qatar 17, 177–187 (2004) Al-Salem, A.: Scheduling to minimize makespan on unequal parallel machines with sequence dependent setup times. Eng. J. Univ. of Qatar 17, 177–187 (2004)
5.
go back to reference Portougal, V., Trietsch, D.: Makespan-related criteria for comparing schedules in stochastic environments. J. Oper. Research Society 49(11), 1188–1195 (1998)CrossRef Portougal, V., Trietsch, D.: Makespan-related criteria for comparing schedules in stochastic environments. J. Oper. Research Society 49(11), 1188–1195 (1998)CrossRef
6.
go back to reference Lustosa, L., Mesquita, M.A., Quelhas, O., Oliveira, R.: Planejamento e Controle da Produção, Elsevier (2008) Lustosa, L., Mesquita, M.A., Quelhas, O., Oliveira, R.: Planejamento e Controle da Produção, Elsevier (2008)
7.
go back to reference Kelton, W.D., Sadowski, R.P., Sadowski, D.A.: Simulation with ARENA, 2nd edn. McGraw Hill, Columbus, Ohio (2000) Kelton, W.D., Sadowski, R.P., Sadowski, D.A.: Simulation with ARENA, 2nd edn. McGraw Hill, Columbus, Ohio (2000)
8.
go back to reference Rabadi, G., Arnaout, J.P., Musa, R.: A two-stage ant Colony optimization algorithm to minimize the makespan on unrelated parallel machines - Part II: Enhancements and experimentations. J. Intell. Manuf. 25(1), 43–53 (2014)CrossRef Rabadi, G., Arnaout, J.P., Musa, R.: A two-stage ant Colony optimization algorithm to minimize the makespan on unrelated parallel machines - Part II: Enhancements and experimentations. J. Intell. Manuf. 25(1), 43–53 (2014)CrossRef
10.
go back to reference Schrijver, A.: Combinatorial Optimization: Polyhedra and Efficiency, vol. 24. Springer, Berlin (2003) Schrijver, A.: Combinatorial Optimization: Polyhedra and Efficiency, vol. 24. Springer, Berlin (2003)
11.
go back to reference Xiao, L., Song, S., Chen, X., Coit, D.W.: Joint optimization of production scheduling and machine group preventive maintenance. Reliab. Eng. Syst. Saf. 146, 68–78 (2016)CrossRef Xiao, L., Song, S., Chen, X., Coit, D.W.: Joint optimization of production scheduling and machine group preventive maintenance. Reliab. Eng. Syst. Saf. 146, 68–78 (2016)CrossRef
12.
go back to reference Pinedo, M.L.: Planning and Scheduling in Manufacturing and Services, 2nd edn. Springer, New York (2009)CrossRef Pinedo, M.L.: Planning and Scheduling in Manufacturing and Services, 2nd edn. Springer, New York (2009)CrossRef
13.
go back to reference Tubino, D.F.: Planejamento e Controle da Produção: Teoria e Prática., Atlas, São Paulo (2007) Tubino, D.F.: Planejamento e Controle da Produção: Teoria e Prática., Atlas, São Paulo (2007)
14.
go back to reference Moreira, D.: Administração da Produção e Operações. Cengage Learning, São Paulo (2011) Moreira, D.: Administração da Produção e Operações. Cengage Learning, São Paulo (2011)
15.
go back to reference Silva, T.C., Fuchigami, H.Y.: Desenvolvimento e análise de regras de sequenciamento da produção para minimização de medidas de atraso em Flow Shop com tempos de setup. Revista Produção Online 18(2), 454–478 (2018)CrossRef Silva, T.C., Fuchigami, H.Y.: Desenvolvimento e análise de regras de sequenciamento da produção para minimização de medidas de atraso em Flow Shop com tempos de setup. Revista Produção Online 18(2), 454–478 (2018)CrossRef
16.
go back to reference Abreu, J.C., Pereira, A.A.S.: Meta-heurística multiobjectivo para sequenciamento de máquinas paralelas não relacionadas com tempos de preparação dependentes da sequência. Revista Científica FAGOC-Multidisciplinar 3(1), 31–43 (2019) Abreu, J.C., Pereira, A.A.S.: Meta-heurística multiobjectivo para sequenciamento de máquinas paralelas não relacionadas com tempos de preparação dependentes da sequência. Revista Científica FAGOC-Multidisciplinar 3(1), 31–43 (2019)
17.
go back to reference Poça, P.S.F.: Utilização de Modelos de Simulação para a Melhoria de um Sistema de Restauração – Estudo de Caso de uma Cantina Universitária, Master’s Dissertation, Universidade do Minho, Portugal (2015) Poça, P.S.F.: Utilização de Modelos de Simulação para a Melhoria de um Sistema de Restauração – Estudo de Caso de uma Cantina Universitária, Master’s Dissertation, Universidade do Minho, Portugal (2015)
18.
go back to reference Law, A.M., Kelton, W.D.: Simulation Modeling & Analysis, 2nd edn. McGraw-Hill, Singapore (1991) Law, A.M., Kelton, W.D.: Simulation Modeling & Analysis, 2nd edn. McGraw-Hill, Singapore (1991)
19.
go back to reference Paiva, A.: Geração automática de modelos de simulação de uma linha de produção na indústria têxtil. Universidade do Minho, Portugal (2005) Paiva, A.: Geração automática de modelos de simulação de uma linha de produção na indústria têxtil. Universidade do Minho, Portugal (2005)
20.
go back to reference Freitas Filho, P.J.: Introdução a Modelagem e Simulação de Sistemas com Aplicações em Arena, 2nd edn. Visual Books, Florianópolis (2008) Freitas Filho, P.J.: Introdução a Modelagem e Simulação de Sistemas com Aplicações em Arena, 2nd edn. Visual Books, Florianópolis (2008)
21.
go back to reference Pegden, C.D.: SIMIO: a new simulation system based on intelligent objects. In: Proceedings of the 39th Conference on Winter Simulation: 40 Years! The Best Is Yet to Come (2007) Pegden, C.D.: SIMIO: a new simulation system based on intelligent objects. In: Proceedings of the 39th Conference on Winter Simulation: 40 Years! The Best Is Yet to Come (2007)
22.
go back to reference Rabadi, G., Arnaout, P.J., Musa, R.: A two-stage ant colony optimization algorithm to minimize the makespan on unrelated parallel machines with sequence-dependent setup times. J. Intell. Manuf. 21(6), 693–701 (2010)CrossRef Rabadi, G., Arnaout, P.J., Musa, R.: A two-stage ant colony optimization algorithm to minimize the makespan on unrelated parallel machines with sequence-dependent setup times. J. Intell. Manuf. 21(6), 693–701 (2010)CrossRef
23.
go back to reference Helal, M., Rabadi, G., Al-Salem, A.: A tabu search algorithm to minimize the makespan for unrelated parallel machines scheduling problem with setup times. Int. J. Operations Res. 3(3), 182–192 (2006)MathSciNet Helal, M., Rabadi, G., Al-Salem, A.: A tabu search algorithm to minimize the makespan for unrelated parallel machines scheduling problem with setup times. Int. J. Operations Res. 3(3), 182–192 (2006)MathSciNet
24.
go back to reference Rabadi, G., Moraga, R., Al-Salem, A.: Heuristics for the unrelated parallel machine scheduling problem with setup times. J. Intell. Manuf. 17, 85–97 (2006)CrossRef Rabadi, G., Moraga, R., Al-Salem, A.: Heuristics for the unrelated parallel machine scheduling problem with setup times. J. Intell. Manuf. 17, 85–97 (2006)CrossRef
25.
go back to reference Ying, K.-C., Lee, Z.-J., Lin, S.-W.: Makespan minimization for scheduling unrelated parallel machines with setup times. J. Intell. Manuf. 23, 1795–1803 (2010)CrossRef Ying, K.-C., Lee, Z.-J., Lin, S.-W.: Makespan minimization for scheduling unrelated parallel machines with setup times. J. Intell. Manuf. 23, 1795–1803 (2010)CrossRef
26.
go back to reference Gupta, J.N.D., Tunc, E.A.: Scheduling a two-stage hybrid flowshop with separable setup and removal times. Eur. J. Oper. Res. 77, 415–428 (1994)CrossRef Gupta, J.N.D., Tunc, E.A.: Scheduling a two-stage hybrid flowshop with separable setup and removal times. Eur. J. Oper. Res. 77, 415–428 (1994)CrossRef
27.
go back to reference Li, S.: A hybrid two-stage flowshop with part family, batch production, major and minor setups. Eur. J. Oper. Res. 02, 142–156 (1997)CrossRef Li, S.: A hybrid two-stage flowshop with part family, batch production, major and minor setups. Eur. J. Oper. Res. 02, 142–156 (1997)CrossRef
Metadata
Title
Simulation Approach for Solving Production Problems Reducing Total Processing Time
Authors
Sibelle Pereira
Marcelo Henriques
Leonilde Varela
José Vicente
Luis Freitas
José Machado
Copyright Year
2024
DOI
https://doi.org/10.1007/978-3-031-38165-2_18

Premium Partner