Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Published in:
Development of a Temperature-Graded Tailored Forming Process for Hybrid Axial Bearing Washers Read chapter Read first chapter

2023 | OriginalPaper | Chapter

Simulation of Hot-Forging Processes with a Temperature−Dependent Viscoplasticity Model

Authors : J. Siring, M. Schlayer, H. Wester, T. Seifert, D. Rosenbusch, B.-A. Behrens

Published in: Production at the Leading Edge of Technology

Publisher: Springer International Publishing

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Hot forging dies are subjected to high cyclic thermo-mechanical loads. In critical areas, the occurring stresses can exceed the material’s yield limit. Additionally, loading at high temperatures leads to thermal softening of the used martensitic materials. These effects can result in an early crack initiation and unexpected failure of the dies, usually described as thermo-mechanical fatigue (TMF). In previous works, a temperature-dependent cyclic plasticity model for the martensitic hot forging tool steel 1.2367 (X38CrMoV5-3) was developed and implemented in the finite element (FE)-software Abaqus. However, in the forging industry, application-specific software is usually used to ensure cost-efficient numerical process design. Therefore, a new implementation for the FE-software Simufact Forming 16.0 is presented in this work. The results are compared and validated with the original implementation by means of a numerical compression test and a cyclic simulation is calculated with Simufact Forming.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

inform now
previous chapter Application of Reinforcement Learning for the Design and Optimization of Pass Schedules in Hot Rolling
next chapter Investigation on Adhesion-Promoting Process Parameters in Steel Bulk Metal Forming
Literature
1.
Behrens, B.-A., Bouguecha, A., Hadifi, T., Klassen, A.: Numerical and experimental investigation on the service life estimation for hot-forging dies. In: Key Engineering Materials, vol. 504–506, pp. 163–168. (2012)
2.
Ebara, R.: Fatigue crack initiation and propagation behavior of forging die steels. Int. J. Fatigue 32(5), 830–40 (2010)
3.
Oudin, A., Penazzi, L., Rézaï-Aria, F.: Life prediction of hot work tool steels subjected to thermomechanical fatigue. In: Matériaux and Techniques, vol. 88, pp. 67–72. (2000)
4.
Bouguecha, A., Behrens, B.-A., Bonk, C., Rosenbusch, D., Kazhai, M.: Numerical die life estimation of a crack susceptible industrial hot forging process. In: AIP Conference Proceedings, vol. 1896, pp. 190012. (2017)
5.
Haselbach, P., Natarajan, A., Jiwinangun, R.G., Branner, K.: Comparison of coupled and uncoupled load simulations on a jacket support structure. Energy Proc. 35, 244–252 (2013)
6.
Behrens, B.-A., Rosenbusch, D., Wester, H., Siring, J.: Numerical investigations on stresses and temperature development of tool dies during hot forging. In: 25th International Esaform Conference on material Forming, Portugal (2022)
7.
Eser, A., Broeckmann, C., Simsir, C: Multiscale modeling of tempering of AISI H13 hot-work tool steel—Part 1: prediction of microstructure evolution and coupling with mechanical properties. Comput. Mater. Sci. 113, 280–291 (2016)
8.
Caliskanoglu, D., Siller, I., Ebner, R., Leitner, H., Jeglitsch, F., Waldhauser, W.: Thermal fatigue and softening behavior of hot work tool steels. In: Bergstrom, J. (eds.) Proceedings of the 6th International Tooling Conference, Karlstad University Karlstad, pp. 709–719. (2002)
9.
Oriani, R.A.: Ostwald ripening of precipitates in solid matrices. Acta Metallurgica 12(12), 1399–1409 (1964)
10.
Sjostrom, J., Bergström, J.: Thermal fatigue in hot-working tools. Scandinavian J. Metallurgy 34(4), 221–231 (2005)
11.
Zhang, Z., Delagnes, D., Bernhart, G.: Microstructure evolution of hot-work tool steels during tempering and definition of a kinetic law based on hardness measurements. In: Material Science Engineering A, vol. 380(1–2), pp. 222–230. (2004)
12.
Zhang, Z., Delagnes, D., Bernhart, G.: Anisothermal cyclic plasticity modelling of martensitic steels. Int. J. Fatigue 24(6), 635–648 (2002)
13.
Zhang, Z., Bernhart, G., Delagnes, D.: Cyclic behaviour constitutive modelling of a tempered martensitic steel including ageing effect. Int. J. Fatigue 30(4), 706–716 (2008)
14.
Jilg, A., Seifert, T.: Temperature dependent cyclic mechanical properties of a hot work steel after time and temperature dependent softening. In: Materials Science and Engineering: A, vol. 721, pp. 96–102. (2018)
15.
Jilg, A., Seifert, T.: A temperature dependent cyclic plasticity model for hot work tool steel including particle coarsening. In: AIP Conference Proceedings 1960, pp. 170007. (2018)
16.
Chaboche, J.L.: Constitutive equations for cyclic plasticity and cyclic viscoplasticity. Int. J. Plasticity 5, 247–302 (1989)
17.
Frederick, C.O., Armstrong, P.J.: A mathematical representation of the multiaxial bauschinger effect. In: Materials at High Temperatures, vol. 24, pp. 1–26. (2007)
18.
Chaboche, J.: Cyclic viscoplastic constitutive equations, Part I: A thermodynamically consistent formulation. J. Appl. Mechan. (ASME) 60(4), 813–821 (1993)
19.
Systèmes, D.: ABAQUS 6.16: Analysis User’s Guide (2016)
20.
MSC Software GmbH: Volume D: User Subroutines and Special Routines. pp. 312–317. (2018)
21.
Seifert, T., Schmidt, I.: Line-search methods in general return mapping algorithms with application to porous plasticity. Int. J. Numer. Methods Eng. 73, 1468–1495 (2008)
22.
Schmaltz, S.: Inverse Materialparameteridentifikation von Blechwerkstoffen für ein anisotropes elasto-plastisches Materialmodell bei finiten Deformationen. In: Schriftenreihe Technische Mechanik, Band 14, Thesis for Doctoral, Erlangen (2015)
23.
Wriggers, P.: Nonlinear Finite Element Methods. Springer, Berlin, Heidelberg (2008)MATH
Metadata
Title
Simulation of Hot-Forging Processes with a Temperature−Dependent Viscoplasticity Model
Authors
J. Siring
M. Schlayer
H. Wester
T. Seifert
D. Rosenbusch
B.-A. Behrens
Copyright Year
2023
Book
Production at the Leading Edge of Technology

Print ISBN: 978-3-031-18317-1

Electronic ISBN: 978-3-031-18318-8

Copyright Year: 2023

DOI
https://doi.org/10.1007/978-3-031-18318-8_9

Premium Partners

    Image Credits