Skip to main content
Register
Springer Professional
SEARCH
Menu 1 2 3 4
Top

Hint

Swipe to navigate through the articles of this issue

Published in: Metallurgist 5-6/2022

29-09-2022

Studying the Wear Resistance of the Mandrels of a Two-High Screw Rolling Mill

Authors: A. S. Aleshchenko, Nguyen Quang

Published in: Metallurgist | Issue 5-6/2022

Login to get access
share
SHARE

Abstract

The surface wear of a cylindrical mandrel during elongation rolling of 20Kh13 steel pipe in a MISiS-130D screw-rolling mill is studied. The dimensions of the mandrel were determined before and after the rolling. It is shown that after rolling five 72 × 9 mm hollow shells of 700 mm length, the diameter of the mandrel in the deformation zone decreased by 0.04 mm maximum. The material durability of the mandrel used was 28.5 ton/kg. The finite-element method was used to simulate the elongation rolling of shells into tubes on a short cylindrical mandrel. It was found out that the maximum wear is in the gorge zone, where the diameter dimensions of the mandrel decreased by 0.01 mm after each pass. The material durability of the mandrel decreased by 78.9% after five passes.
previous article Optimization of the Slag Conditions in a Ladle Furnace
next article Influence of Electroplastic Deformation on the Deformation Resistance of Refractory Metals

To get access to this content you need the following product:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 69.000 Bücher
  • über 500 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt 90 Tage mit der neuen Mini-Lizenz testen!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 50.000 Bücher
  • über 380 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe



 


Jetzt 90 Tage mit der neuen Mini-Lizenz testen!

inform now
Literature
1.
A. V. Vydrin, “Developing the technologies of hot rolling of seamless tubes,” Chern. Metally, No. 9, 16–20 (2012).
2.
S. V. Samusev, et al., “Shaping of pipe blanks on specialized bending equipment,” Steel in Transl., 46, No. 3, 169–172 (2016). CrossRef
3.
S. V. Samusev, et al., “Research of technological parameters of billet stepwise forming in production of large diameter tubes at tube electric pipe welded line TESA 1420,” Chern. Metally, No. 9, 73–77 (2017).
4.
B. A. Romantsev, et al., “Development of multipass skew rolling technology for stainless steel and alloy pipes’ production,” Int. J. Adv. Manufact. Technol., 97, No. 9-12, 3223–3230 (2018). CrossRef
5.
B. A. Romantsev, et al., “Producing hot-rolled tubes from Kh18N10T steel in screw-rolling mills,” Proizv. Prokata, No. 8, 14–17 (2014).
6.
A. V. Goncharuk, V. A. Fadeev, and M. V. Kadach, “Seamless pipes manufacturing process improvement using mandreling,” Solid State Phenomena, 316, 402–407 (2021). CrossRef
7.
B. A. Romantsev, et al., “Mini tube-production unit 40–80 with a three-high reeling mill,” Metallurgist, 55, No. 11–12, 918–924 (2012). CrossRef
8.
A. S. Aleshchenko, et al., “Wear features of working tools during piercing of high-temperature alloys,” Chern. Metally, 8, No. 8, 63–70 (2018).
9.
D. A. Orlov, et al., “Development and investigation of piercing process using cooled guide shoes,” Metallurgist, 65, No. 3–4, 389–399 (2021). CrossRef
10.
A. A. Korsakov, et al., “Analysis of technology solutions intended to increase the durability of piercing mandrels,” Proizv. Prokata, No. 5, 27–35 (2012).
11.
I. O. Sazonenko, et al., “Revisiting the issue of increasing the durability of piercing mandrels,” Lit’e Metallurg., No. 4 (68), 135–138 (2012).
12.
B. A. Romantsev, et al., “Features of piercing mill TPA 50-200 working roll wear during rolling continuously-cast and hot-rolled billets,” Metallurgist, 60, No. 9–10, 1062–1069 (2017). CrossRef
13.
B. A. Romantsev, et al., “Features in the wear of the working rolls of TPA 159-426 piercing mill during rolling of continuously-cast billets of large diameter,” Proizv. Prokata, No. 6, 20–27 (2016).
14.
K. Serin and H. J. Pehle, “Improved service life of hot working tools in seamless tube plants,” Stahl und Eisen, 134, No. 11, 161–174 (2014).
15.
N. M. Vavilkin, et al., “Features of the wear of water-cooled mandrels when piercing alloyed steels,” Izv. VUZov: Chern. Metallurg., No. 7, 37–40 (2009).
16.
N. M. Vavilkin, et al., “Studying the thermostressed state of water-cooled piercing mandrels,” Izv. VUZov: Chern. Metallurg., No. 9, 35–38 (2010).
17.
A. Ramalho, M. Esteves, and P. Marta, “Friction, and wear behaviour of rolling-sliding steel contacts,” Wear, 302, No. 1–2, 1468–1480 (2013). CrossRef
18.
K. Min, et al., “Effects of oxide layers on surface defects during hot rolling processes,” Metals Mater. Int., 18, No. 2, 341–348 (2012). CrossRef
19.
M. Yu. Chubukov, et al., “Studying the influence of the technology of producing piercing mandrels on the structure of surface and internal oxide layers,” Chern. Metally, No. 1, 28–33 (2016).
20.
M. S. Konovalov, “Selecting material, design, and manufacturing technique of mandrels for piercing corrosion-resistant steel billets,” Innovats. Nauka, No. 12-2, 70–73 (2015).
21.
B. A. Romantsev, et al., “Improving the wear resistance of piercing-mill mandrels,” Steel in Transl., 38, No. 11, 897–899 (2008). CrossRef
22.
Yu. L. Gerasimov, S. V. Avdeev, and Yu. L. Bobarikin, “Studying the influence of features of the oxidized coating of piercing mandrels on their durability,” Chern. Metally, No. 7, 46–49 (2017).
23.
G. Gevorgyan, et al., “Heat treatment of mandrel steel for pipes’ piercing,” J. Physics: Conf. Series, 1926, No. 1, 012039 (2021).
24.
I. I. Lube, et al., “Increase of resistance of piercing mill mandrels at seamless pipes production of 13Cr grade martensite class stainless steel at line ТПА 159-426 of JSC VTZ,” Ferrous Metallurgy: Bul. Sci., Techn. Econom. Inform., 76, No. 12, 1259–1264 (2020).
25.
M. Yu. Chubukov, et al., “Change in the surface oxide layer of piercing-mill mandrels over time,” Steel in Transl., 46, No. 11, 818–822 (2016). CrossRef
26.
A. V. Goncharuk et al., “Piercing of a billet in a mill with guide disks,” Russian Metallurgy (Metally), 2020, No. 13, 1637–1642 (2020). CrossRef
27.
Yu. V. Gamin, et al., “Prediction of billet fracture at two-high screw rolling piercing,” Metallurgist, 64, No. 9–10, 1020–1028 (2021). CrossRef
28.
A. S. Budnikov, et al., “Effect of plugless deformation in screw rolling three-roll mill on the change of tube wall thickness,” Chern. Metally, No. 12, 41–45 (2019).
29.
A. Alimov, D. Evdokimov, and S. Evsyukov, “Temperature, and strain rate dependent friction model for hot forming of Ti-6Al-4V titanium alloy,” Mater. Today: Proc., No. 19, 1994–1997 (2019).
Metadata
Title
Studying the Wear Resistance of the Mandrels of a Two-High Screw Rolling Mill
Authors
A. S. Aleshchenko
Nguyen Quang
Publication date
29-09-2022
Publisher
Springer US
Published in
Metallurgist / Issue 5-6/2022
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-022-01372-5

Other articles of this Issue 5-6/2022

Metallurgist 5-6/2022 Go to the issue

OriginalPaper

Microstructure and Elemental Composition of Powders Obtained Under Conditions of Electroerosive Metallurgy of Heat-Resistant Nickel Alloy ZhS6U Wastes in Water

OriginalPaper

Aspects of Structure Formation in Surface Layers of Steel after Laser Alloying from Various Coatings

OriginalPaper

Influence of Electroplastic Deformation on the Deformation Resistance of Refractory Metals

OriginalPaper

Effect of Hydrogen Gas on Mechanical Properties of Pipe Metal of Main Gas Pipelines

OriginalPaper

Increasing Die Life During Die Forging by Means of QForm Modeling

OriginalPaper

Improvements to Electromagnetic Stirring Systems for Billet and Bloom Continuous Casting Machines. Part 1

Premium Partners

in-adhesives MKVS Hellmich GmbH Krahn Ceramics
    Image Credits