Skip to main content
Top
Published in: Journal of Failure Analysis and Prevention 4/2014

01-08-2014 | Technical Article---Peer-Reviewed

Subsurface Rolling Contact Fatigue Damage Distribution of Backup Roll After Periodic Dressing

Authors: Xiaofeng Qin, Sun Dale, Liyang Xie, Yanlong Li

Published in: Journal of Failure Analysis and Prevention | Issue 4/2014

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In this paper, subsurface rolling contact fatigue damage distribution of backup rolls after used one time and periodic dressing are theoretically analyzed. The theoretical model established is verified by experiments test on ring samples and dissection part cut from backup rolls used in production. The results reveal that the subsurface damage of ring samples and dissection parts characterized by hardness test is consistence well with the distribution predicted by theoretical model. The maximum subsurface damage of backup rolls gradually moves toward the surface and the spalling of backup rolls can be prevented if suitable dressing amount be selected.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference K.K. Singh, R.S. Verma, Hot strip mm backup roll spalling-reasons and remedies, AIS Tech 2006 Proceedings, pp. 291–297, 2006 K.K. Singh, R.S. Verma, Hot strip mm backup roll spalling-reasons and remedies, AIS Tech 2006 Proceedings, pp. 291–297, 2006
2.
go back to reference X. Kang, D.L. Xia, J. Campbell et al., Development of cast steel back-up roll. J. Cast. Met. Res. 19(1), 66–71 (2006)CrossRef X. Kang, D.L. Xia, J. Campbell et al., Development of cast steel back-up roll. J. Cast. Met. Res. 19(1), 66–71 (2006)CrossRef
3.
go back to reference B.M. Kapadia, K.W. Marsden, Spalling behavior of back-up roll materials. 39th Mechanical Working and Steel Processing Conference, pp. 349–386, 1997 B.M. Kapadia, K.W. Marsden, Spalling behavior of back-up roll materials. 39th Mechanical Working and Steel Processing Conference, pp. 349–386, 1997
4.
go back to reference A.J. Liddle, K. Shinozuka, T. Nagamatsu, Backup roll maintenance for preventing spalling accidents. SEAISI Q (Malaysia) 27(1), 48–64 (1998) A.J. Liddle, K. Shinozuka, T. Nagamatsu, Backup roll maintenance for preventing spalling accidents. SEAISI Q (Malaysia) 27(1), 48–64 (1998)
5.
go back to reference A.A. Gorni, Cálculo da profundidade de retificação de cilindros de encosto em laminadores de produtos planos. Rem. Revista Escola de Minas 56(2), 103–106 (2003)CrossRef A.A. Gorni, Cálculo da profundidade de retificação de cilindros de encosto em laminadores de produtos planos. Rem. Revista Escola de Minas 56(2), 103–106 (2003)CrossRef
6.
go back to reference Y. Ohkomori, I. Kitagawa, K. Shinozuka et al., Cause and prevention of spalling of backup rolls for hot strip mill. Trans. Iron Steel Inst. Jpn. 28(1), 68–74 (1988)CrossRef Y. Ohkomori, I. Kitagawa, K. Shinozuka et al., Cause and prevention of spalling of backup rolls for hot strip mill. Trans. Iron Steel Inst. Jpn. 28(1), 68–74 (1988)CrossRef
7.
go back to reference M.R. Green, W.M. Rainforth, M.F. Frolish et al., The effect of microstructure and composition on the rolling contact fatigue behaviour of cast bainitic steels. Wear 263(1), 756–765 (2007)CrossRef M.R. Green, W.M. Rainforth, M.F. Frolish et al., The effect of microstructure and composition on the rolling contact fatigue behaviour of cast bainitic steels. Wear 263(1), 756–765 (2007)CrossRef
8.
go back to reference M.F. Frolish, J.H. Beynon, Design criteria for rolling contact fatigue resistance in back-up rolls. Ironmak. Steelmak. 31(4), 300–304 (2004)CrossRef M.F. Frolish, J.H. Beynon, Design criteria for rolling contact fatigue resistance in back-up rolls. Ironmak. Steelmak. 31(4), 300–304 (2004)CrossRef
9.
go back to reference M.F. Frolish, D.I. Fletcher, J.H. Beynon, A quantitative model for predicting the morphology of surface initiated rolling contact fatigue cracks in backup roll steels. Fatigue Fract. Eng. Mater. Struct. 25(11), 1073–1086 (2002)CrossRef M.F. Frolish, D.I. Fletcher, J.H. Beynon, A quantitative model for predicting the morphology of surface initiated rolling contact fatigue cracks in backup roll steels. Fatigue Fract. Eng. Mater. Struct. 25(11), 1073–1086 (2002)CrossRef
10.
go back to reference Y. Ohkomori, C. Sakae, Y. Murakami, Mode II crack growth analysis of spalling behavior for strip mill backup roll. 42nd Mechanical Working and Steel Processing Conference, pp. 723–729, 2000 Y. Ohkomori, C. Sakae, Y. Murakami, Mode II crack growth analysis of spalling behavior for strip mill backup roll. 42nd Mechanical Working and Steel Processing Conference, pp. 723–729, 2000
11.
go back to reference D. Peng, L.I. Youguo, K.M. Liang et al., Optimization of preventive grinding of backup roll against contact fatigue cracking. J. Iron Steel Res Int. 12(3), 28–33 (2005) D. Peng, L.I. Youguo, K.M. Liang et al., Optimization of preventive grinding of backup roll against contact fatigue cracking. J. Iron Steel Res Int. 12(3), 28–33 (2005)
12.
go back to reference B. Jalalahmadi, A New Voronoi Finite Element Fatigue Damage Model, Purdue University, 2010 B. Jalalahmadi, A New Voronoi Finite Element Fatigue Damage Model, Purdue University, 2010
13.
go back to reference N. Raje, Statistical Numerical Modeling of Subsurface Initiated Spalling in Bearing Contacts, Purdue University, 2008 N. Raje, Statistical Numerical Modeling of Subsurface Initiated Spalling in Bearing Contacts, Purdue University, 2008
Metadata
Title
Subsurface Rolling Contact Fatigue Damage Distribution of Backup Roll After Periodic Dressing
Authors
Xiaofeng Qin
Sun Dale
Liyang Xie
Yanlong Li
Publication date
01-08-2014
Publisher
Springer US
Published in
Journal of Failure Analysis and Prevention / Issue 4/2014
Print ISSN: 1547-7029
Electronic ISSN: 1864-1245
DOI
https://doi.org/10.1007/s11668-014-9833-3

Other articles of this Issue 4/2014

Journal of Failure Analysis and Prevention 4/2014 Go to the issue

Calendar

Events

Premium Partners