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Sustainable Aviation Fuels

Recent Advances and Future Challenges

  • 2025
  • Book

About this book

Sustainable aviation fuels have the potential to make an essential contribution to decarbonizing the aviation sector and play an important role in strengthening the circular bioeconomy. This book presents recent advances and challenges in sustainable aviation fuel, with contributions from a global group of industry experts exploring alternative fuel technologies, feedstocks and conversion processes, combustion performance and emissions, and the technical and environmental challenges of implementing the use of alternative fuels for aviation. The book presents sustainability assessments, including techno-economic analyses and lifecycle assessments on developing sustainable aviation fuels from renewable sources, mainly from second and third-generation biomass feedstocks.

Sustainable Aviation Fuels: Recent Advances and Future Challenges provides an excellent overview of

the aviation and green energy sectors and is an invaluable resource for researchers and industry

practitioners working on commercially viable sustainable aviation fuels. The book will also provide a

foundation for graduate and postgraduate students, researchers, and professionals working in the

broader fields of sustainable energy.

Table of Contents

  1. Frontmatter

  2. Chapter 1. Introduction to Green Aviation Fuel: A Sustainable Driver for the Next Generation

    Francisco Izaias da Silva Aires, José Roberto de Matos Filho, Letícia da Costa Silva, Maurício Quintas Salamba, Jacob Tchiyeke António Kandjila, Rodrigo da Silva Vieira, José Cleiton Sousa dos Santos
    The chapter explores the urgent need for sustainable aviation fuels (SAFs) to mitigate the environmental impact of the aviation industry, which is a significant contributor to greenhouse gas emissions and climate change. It discusses the evolution of aviation fuels from traditional fossil-based sources to renewable alternatives, highlighting the potential of biofuels, synthetic fuels, and hydrogen as viable substitutes. The bibliometric analysis reveals key trends and research gaps, identifying periods of significant academic interest and technological advancements. The chapter also examines the regulatory milestones and pioneering initiatives driving the pursuit of more sustainable fuels, such as the Paris Agreement and the European Green Deal. It delves into the types of green aviation fuels, their production processes, and the challenges associated with their widespread adoption, including energy density, infrastructure, and economic viability. Case studies of current implementations and future perspectives are presented, emphasizing the importance of technological innovation, policy support, and interdisciplinary collaboration in shaping a more sustainable and resilient aviation sector. The conclusion underscores the global commitment to sustainability in aviation, highlighting the opportunities for innovation and leadership in the sector.
  3. Chapter 2. Lignocellulosic Biomass to Sustainable Aviation Fuel

    Ling Tao, Calvin Mukarakate, Thomas D. Foust, Zia Abdullah
    The chapter examines the critical role of sustainable aviation fuel (SAF) in reducing greenhouse gas (GHG) emissions from the aviation sector, which accounts for a significant portion of global transportation emissions. It discusses the challenges and opportunities associated with producing SAF from lignocellulosic biomass, highlighting the need for scalable and economically viable conversion technologies. The text explores various approved pathways for SAF production, including hydroprocessed esters and fatty acids (HEFA), alcohol-to-jet (ATJ), and Fischer-Tropsch synthesis, each with its unique advantages and limitations. It also delves into the economic considerations, including techno-economic analyses and life cycle assessments, to provide a holistic view of the potential impact of SAF on the aviation industry. The chapter emphasizes the importance of feedstock innovation, conversion technology advancements, and policy support in achieving the ambitious goals set by the SAF Grand Challenge. Additionally, it discusses the environmental benefits of SAF, including reduced GHG emissions and improved air quality, making it a crucial component in the transition to a more sustainable aviation future.
  4. Chapter 3. Microalgae: Next-Generation Feedstock for Sustainable Aviation Fuel

    Bidhu Bhusan Makut, Pritikrishna Majhi, Sanjeev Mishra, Mohammad Aslam, Radhakanta Nag
    The chapter delves into the urgent need for sustainable aviation fuels (SAFs) to mitigate the environmental impact of the aviation sector, which is responsible for a significant portion of global CO2 emissions. Microalgae emerge as a promising feedstock for SAFs, offering advantages such as high lipid content, rapid growth rates, and the ability to utilize atmospheric CO2. The text explores various conversion pathways, including biomass gasification using Fischer–Tropsch synthesis, hydro-processing of microalgal bio-oil, and the transformation of algal starch into aviation fuel. Each method is scrutinized for its benefits and drawbacks, with a focus on the challenges of syngas purification, bio-oil upgrading, and compliance with jet fuel standards. The physicochemical properties of microalgae-derived aviation fuel are compared to conventional fuels, highlighting its potential for higher heating values and improved cold flow characteristics. The chapter also addresses the economic and environmental sustainability of microalgae-based SAFs, emphasizing the need for optimization and rigorous modeling to reduce operational costs. Overall, the text provides a thorough examination of the prospects and challenges of microalgae-derived aviation fuel, making a compelling case for its role in the future of sustainable aviation.
  5. Chapter 4. Major Resources for Green Aviation Fuel Production, Challenges, and Opportunities

    Paulo Gonçalves de Sousa Junior, Kaiany Moreira dos Santos, Francisco Izaias da Silva Aires, Isabelly Silveira Freitas, José Roberto de Matos Filho, Letícia Costa da Silva, Rodrigo da Silva Vieira, Patrick da Silva Sousa, Dayana Nascimento Dari, José C. S. dos Santos
    The chapter explores the pivotal role of green aviation fuels in reducing the environmental impact of the aviation industry, which demands vast quantities of fuel annually. It examines the major resources for producing these fuels, including biomass, algae, and urban waste, and the challenges associated with their availability and sustainability. The analysis reveals a growing global interest in biofuels, with significant contributions from the United States, China, and the Netherlands, and highlights the importance of technological advancements and international collaborations in driving innovation. The chapter also delves into the economic viability and market dynamics of green aviation fuels, emphasizing the need for supportive government policies and infrastructure development. Key technological advancements, such as hydro-processed esters and fatty acids (HEFA) and power-to-liquid (PtL) fuels, are discussed, along with their potential to reduce greenhouse gas emissions and enhance sustainability. The bibliometric analysis provides a detailed overview of the most influential journals, institutions, and authors in the field, offering a comprehensive understanding of the current research landscape and future prospects for sustainable aviation fuels.
  6. Chapter 5. Conversion Technologies for Green Aviation Fuels

    Xiaoyu Lin, Quan Sophia He, Jie Yang
    The global aviation industry is poised for continuous expansion, driving an increased demand for jet fuels. Conventional jet fuel, derived from crude oil, faces stringent international specifications, making the development of alternative fuels challenging. The aviation industry aims to reduce CO2 emissions by 50% by 2050, with alternative jet fuels being a key pillar in achieving this goal. This chapter explores seven certified pathways for producing bio-jet fuels, including Gas-to-Jet, Oil-to-Jet, Sugar-to-Jet, and Alcohol-to-Jet, each with unique production processes and certification timelines. The chapter delves into the technical routes, economic viability, and environmental impacts of these technologies, highlighting the potential of HEFA and FT-SPK as the most promising technologies. It also discusses the readiness levels of these pathways, the involvement of airlines worldwide, and the implications of commercializing alternative aviation fuels. The chapter concludes with recommendations for future research and investments in sustainable aviation fuel technologies, emphasizing the need for collaborative efforts to overcome technical challenges and establish robust, sustainable fuel supply chains.
  7. Chapter 6. Hydroprocessing of Liquid Biomass Fractions to Drop-in Green Aviation Fuel

    Elias Martinez-Hernandez, Diego Valencia
    The quest for sustainable aviation fuel has led to the exploration of hydroprocessing, a mature technology in the petroleum industry, for converting liquid biomass fractions into drop-in green fuels. This chapter illuminates the journey from various biomass feedstocks to aviation fuel, highlighting the unique challenges and innovative solutions in the process. It begins with an overview of hydroprocessing, emphasizing its role in eliminating undesirable heteroatoms, particularly oxygen, from biomass-derived feedstocks. The chapter then delves into the diverse liquid biomass fractions, from Fischer-Tropsch wax and bio-oil to triglycerides and terpenes, each presenting unique hurdles and opportunities. The catalytic processes involved, notably hydrodeoxygenation, are scrutinized, with a focus on the development of new catalysts and technologies to enhance efficiency and sustainability. The chapter also addresses the need for infrastructure and human resource development to facilitate the transition to renewable energy. With its comprehensive analysis and forward-looking perspective, this chapter is a must-read for anyone interested in the future of green aviation fuel.
  8. Chapter 7. Sustainable Aviation Fuel Production: Step Towards a More Prosperous and Energy-Independent Future

    Prerna Tripathi, Abhay Kumar Choubey
    The chapter delves into the critical role of sustainable aviation fuel (SAF) in mitigating greenhouse gas emissions and promoting energy independence in the aviation sector. It examines the various feedstocks available for SAF production, ranging from first-generation food crops to fourth-generation genetically modified organisms and non-biological resources. The text provides an in-depth analysis of different production pathways, including hydroprocessed renewable jet (HRJ) fuels, Fischer–Tropsch (FT) fuels, and alcohol-to-jet (ATJ) processes, highlighting their unique advantages and challenges. The chapter also explores the environmental and economic considerations of SAF production, emphasizing the need for sustainable practices that do not compromise food security or ecosystem integrity. Furthermore, it discusses the current obstacles in the commercialization of SAF, such as feedstock availability, cost-effectiveness, and regulatory hurdles, and offers recommendations for overcoming these challenges. The future prospects of SAF are also examined, with a focus on the potential of advanced technologies and policy interventions to drive the widespread adoption of sustainable aviation fuels. The chapter concludes with a call for continued research, innovation, and collaboration to accelerate the transition to a more prosperous and energy-independent future for the aviation industry.
  9. Chapter 8. Development of Advanced Sustainable Processes for Aviation Fuel Production

    Jorge Aburto, Arick Castillo-Landero
    The aviation industry faces significant challenges in achieving net-zero carbon emissions by 2050, with a projected carbon footprint of 1.8 gigatonnes. This chapter examines the development of advanced sustainable processes for aviation fuel production, emphasizing the integration of economic, environmental, and social aspects. It highlights the role of process engineers in designing new bioprocesses that utilize biomass as a raw material, contributing to the decarbonization of the energy sector. The chapter delves into eight ASTM-approved routes for producing synthetic paraffinic kerosene (SPK) or sustainable aviation fuel (SAF), including hydroprocessing of esters and fatty acids (HEFA-SPK), Fischer-Tropsch (FT-SPK), and alcohol-to-jet (ATJ-SPK). It also discusses prototype technologies and the certification status of various SAF production routes. Furthermore, the chapter provides an in-depth look at the HEFA process, considered the most established route for SAF production, and explores the types of biomass analyzed for biojet fuel production. Readers will gain insights into the latest advancements in process design and the potential of sustainable aviation fuel to revolutionize the aviation industry.
  10. Chapter 9. Integrated System for Biojet Fuel Production

    Edwin Santiago Rios Escalante, Pedro Teixeira Lacava, João Andrade de Carvalho Júnior
    The aeronautical industry is under significant pressure to reduce greenhouse gas (GHG) emissions by up to 50% by 2050 compared to 2005 levels. Biojet fuels emerge as a promising solution, offering the potential to be used in existing aircraft engines without modifications. However, the implementation of biojet fuels faces several obstacles, including economic competitiveness, raw material supply, and certification challenges. This chapter explores the complexities of the biojet fuel supply chain, from raw material cultivation and harvesting to production, storage, and transport. It delves into the various conversion technologies available, such as Hydroprocessed Esters and Fatty Acids (HEFA), Alcohol-to-Jet (ATJ), Fischer-Tropsch (FT), Syngas Fermentation (SF), and Direct Sugar to Hydrocarbons (DSHC), each with its own advantages and limitations. The techno-economic analysis reveals that while individual conversion routes like HEFA and FT show promise, an integrated system approach could be more viable for large-scale production. This integrated system not only maximizes the use of raw materials like sugarcane, jatropha, and eucalyptus but also generates valuable co-products, reducing overall production costs. The environmental assessment highlights that an integrated system can achieve lower net CO2 emissions compared to fossil jet fuel, making it a sustainable alternative. The chapter also discusses the potential of Brazil as a strategic player in biojet fuel production, leveraging its vast biomass resources and favorable climatic conditions. The findings underscore the need for a balanced approach that considers economic viability, environmental impact, and technological integration to pave the way for a sustainable future in aviation.
  11. Chapter 10. Advanced Biorefineries to Produce Sustainable Aviation Fuel

    Araceli Guadalupe Romero-Izquierdo, Carlos Eduardo Guzmán-Martínez, Oscar Daniel Lara-Montaño, Salvador Hernández, Claudia Gutiérrez-Antonio
    The aviation sector's rapid growth, driven by increasing global air traffic and economic globalization, has led to significant environmental challenges despite improvements in fuel efficiency. Sustainable aviation fuel (SAF) emerges as a promising solution to mitigate the sector's carbon footprint, with biorefineries playing a crucial role in its production. This chapter delves into the various production pathways for SAF, including hydroprocessed esters and fatty acids (HEFA), Fischer-Tropsch (FT) synthetic paraffinic kerosene, and alcohol-to-jet (ATJ) fuel, each utilizing different feedstocks and offering unique sustainability benefits. The text highlights the economic challenges of SAF production, emphasizing the need for technological advancements and policy support to achieve economic viability. It also explores the potential of biorefineries to maximize the economic value of biomass, reduce waste, and support the transition to a more sustainable economy. The chapter provides a detailed analysis of real-world applications and case studies, offering insights into the future trends and innovations in the field. It concludes by underscoring the importance of integrating biorefineries into the aviation sector to achieve sustainable growth and align with global climate goals.
  12. Chapter 11. Performance, Combustion, and Emissions from Green Aviation Fuel

    Jorge Aburto, Arick Castillo-Landero
    The chapter explores the urgent need for decarbonization in the aviation industry, which accounts for a significant portion of global carbon dioxide emissions. It highlights the challenges and opportunities in developing sustainable aviation fuels (SAF) as a medium-term solution to mitigate climate change. The text delves into the production processes of SAF, including hydroprocessing, Fischer-Tropsch synthesis, and alcohol-to-jet technologies, each with varying levels of maturity and feedstock requirements. It compares the life cycle assessments of different SAF production methods, emphasizing their potential to reduce greenhouse gas emissions. The chapter also examines the combustion properties and emissions of SAF, discussing how blending SAF with conventional aviation fuels can improve environmental performance without compromising engine efficiency. Real-world flight tests conducted by major airlines are presented, demonstrating the feasibility and benefits of using SAF in commercial aviation. The detailed analysis of SAF production, combustion, and emissions provides a comprehensive overview of the current state and future prospects of sustainable aviation fuels, making it an essential read for those interested in the intersection of aviation and environmental sustainability.
  13. Chapter 12. Challenges in the Environmentally Sustainable Aviation Ecosystem

    Heini Noronen-Juhola, Risto Soukka, Kaisa Grönman
    The aviation industry, a critical driver of global economic growth, faces significant challenges in achieving environmental sustainability. Despite its economic and social benefits, the sector's growth trajectory raises concerns about its carbon footprint, with emissions estimated to potentially reach 22–30% by mid-century. This chapter provides a thorough examination of the challenges within the environmentally sustainable aviation ecosystem, focusing on CO2 emissions from flight operations. It highlights the roles of various stakeholders, including airlines, airports, ground handling companies, air navigation service providers, and regulatory authorities, and emphasizes the need for collaboration to establish a successful and sustainable aviation ecosystem. The chapter also explores the aviation industry's resilience in the face of global events, such as the COVID-19 pandemic, and the need for a comprehensive approach to address environmental impacts. It delves into the complexities of reporting environmental impacts, the immaturity of sustainable solutions, and the challenges posed by the Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA). The chapter concludes with a summary of the main findings and their significance, providing a roadmap for achieving environmental sustainability in the aviation industry.
  14. Chapter 13. Techno-economic Analysis and Life Cycle Assessment of Sustainable Aviation Fuel (SAF) Production

    Luis Felipe Ramírez Verduzco, Judith Esperanza Cruz Ramírez, Myriam Adela Amezcua-Allieri
    The chapter explores the growing need for sustainable aviation fuel (SAF) as a means to reduce greenhouse gas emissions in the aviation sector. It provides an in-depth analysis of the techno-economic and life cycle assessments of SAF production, highlighting the potential benefits and challenges associated with transitioning to biofuels. The text delves into the various feedstocks and conversion technologies used in SAF production, including hydroprocessed esters and fatty acids (HEFA), Fischer-Tropsch (FT) synthesis, alcohol-to-jet (ATJ), hydrothermal liquefaction (HTL), synthesized isoparaffins (SIP), and catalytic hydrothermolysis (CHJ). It also examines the environmental impacts and techno-economic implementation of producing aviation biofuel from different feedstocks and technologies. The chapter discusses the policies, regulatory requirements, and initiatives aimed at promoting the adoption of SAF, as well as the market analysis and demand forecasting for biofuels. Additionally, it provides a detailed cost breakdown and evaluation of capital and operating expenses for SAF production, highlighting the factors that influence its feasibility and sustainability. The text also explores the minimum selling price (MSP) and net present value (NPV) associated with SAF production, offering insights into the economic viability and potential returns on investment. Furthermore, it discusses the internal rate of return (IRR) and the challenges and opportunities in producing SAF, making it a comprehensive resource for those seeking to understand the intricacies of SAF production and its potential impact on the aviation industry.
  15. Chapter 14. Sustainable Aviation Biofuels: Progress and Challenges

    Viviane de Castro Bizerra, Kaiany Moreira dos Santos, Paulo Gonçalves de Sousa Júnior, José Roberto de Matos Filho, Antônio Luthierre Gama Cavalcante, Francisco Simão Neto, Valdilane Santos Alexandre, Érico Carlos de Castro, Maria Cristiane Martins de Souza, José C. S. dos Santos
    The aviation industry faces significant challenges in reducing greenhouse gas emissions, with the sector contributing approximately 3.5–4% of global anthropogenic climate change. This chapter examines the progress and obstacles in developing sustainable aviation biofuels (SAFs), which are crucial for mitigating the environmental impact of air travel. It highlights the urgent need for viable fuel alternatives that can reduce CO2 emissions, with a focus on the production processes, properties, and economic feasibility of SAFs. The chapter also explores the latest research trends and technological advancements in SAF production, including biofuels, synthetic fuels, and renewable energy sources. It provides a detailed analysis of the current state of SAFs, their potential applications, and the future prospects for sustainable aviation. The bibliometric analysis offers unique insights into the most influential countries, institutions, and authors in the field, as well as the key funding agencies driving research and development. Additionally, the chapter discusses the economic and environmental benefits of SAFs, highlighting their potential to reduce carbon emissions and improve the sustainability of the aviation industry. It also addresses the challenges and opportunities in the development and implementation of SAFs, providing a comprehensive overview of the current landscape and future directions for sustainable aviation.
  16. Chapter 15. Sustainable Aviation Fuel: A Future Outlook

    Claudia Gutiérrez-Antonio
    The chapter begins by highlighting the urgent need for sustainable aviation fuel (SAF) in reducing the aviation sector's carbon footprint, which accounts for a significant portion of global emissions. It discusses the ambitious goals set by the International Air Transport Association (IATA) and the International Civil Aviation Organization (ICAO) to achieve carbon-neutral growth and reduce emissions by 2050. The text explores the four-pillar strategy proposed to meet these objectives, with a particular focus on the development of alternative fuels as the most promising avenue. It delves into the various types of biomass that can be used to produce SAF, including triglycerides, lignocellulosic materials, and sugar and starchy feedstocks, each with its own conversion pathways and challenges. The chapter also examines the technical standards and sustainability certifications required for SAF, such as those set by the American Society of Testing and Materials (ASTM) and the Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA). It provides a detailed overview of the advancements in SAF production technologies, including hydroprocessing, pyrolysis, and gasification, and discusses the economic and environmental considerations associated with each method. The text concludes by highlighting the future directions and challenges in the production of SAF, emphasizing the need for innovation, standardization, and the integration of renewable energy sources to achieve a sustainable aviation sector.
  17. Backmatter

Title
Sustainable Aviation Fuels
Editors
Mohammad Aslam
Sanjeev Mishra
Jorge Arturo Aburto Anell
Copyright Year
2025
Electronic ISBN
978-3-031-83721-0
Print ISBN
978-3-031-83720-3
DOI
https://doi.org/10.1007/978-3-031-83721-0

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