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2020 | Book

Systematic Industrial Maintenance to Boost the Quality Management Programs

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About this book

This book discusses the main quality management (QM) programs and their possible integration into systematic industrial maintenance (SIM). Unlike traditional engineering maintenance books, it not only explains the theory but also provides practical examples of the integration of QM and SIM programs. It also includes reference sources, making it useful for readers wanting to explore specific areas in more depth.
Chapter 1 introduces various aspects of the main quality management (QM) programs, including total quality management (TQM), just-in-time (JIT) and lean manufacturing (Lean). Subsequently, it examines the relation of quality and maintenance. Chapter 2 reviews the concepts of systematic industrial maintenance (SIM) and the application of quality control (QC) tools. Chapter 3 offers an overview, historical perspective and trends in industrial maintenance techniques. Chapters 4, 5, 6, 7, 8 and 9 focus on topics related to schedule-based maintenance, condition-based maintenance, reliability-based maintenance, computerized-based maintenance, risk-based maintenance and total productive maintenance. Covering the theory of each of these types of SIM, the chapters also explain their real-world application in QM and highlight their merits and weaknesses in the context of supporting QM.

Table of Contents

Frontmatter
1. Introduction
Abstract
In today’s highly competitive business environment, quality emerges as an effective strategy for manufacturing companies toward the success.
Adnan Bakri, Mohd Al-Fatihhi Mohd Szali Januddi
2. Conventional Maintenance Approach
Abstract
Breakdown maintenance (BM) focuses on repair and restoration action performed on equipment once the failure occurred.
Adnan Bakri, Mohd Al-Fatihhi Mohd Szali Januddi
3. Advancement in Maintenance Technology
Abstract
The aim of predictive maintenance (PdM) or often referred as condition-based maintenance (CBM) is to perform a scheduled maintenance before failure occurred on the equipment.
Adnan Bakri, Mohd Al-Fatihhi Mohd Szali Januddi
4. Integration of Maintenance Activity with QI initiatives
Abstract
Total productive maintenance (TPM) is a comprehensive maintenance management approach aimed to improve overall effectiveness of the equipment.
Adnan Bakri, Mohd Al-Fatihhi Mohd Szali Januddi
5. Risk-Based Inspection and Maintenance
Abstract
Modern business environment can tolerate no failures, especially involving unscheduled shutdowns, environmental contamination, individual injuries, and human fatalities.
Adnan Bakri, Mohd Al-Fatihhi Mohd Szali Januddi
6. Computerized-Based Maintenance
Abstract
Over 50 years ago, the very first computerized maintenance management systems (CMMS) software was first developed.
Adnan Bakri, Mohd Al-Fatihhi Mohd Szali Januddi
Metadata
Title
Systematic Industrial Maintenance to Boost the Quality Management Programs
Authors
Prof. Dr. Adnan Bakri
Prof. Dr. Mohd Al-Fatihhi Mohd Szali Januddi
Copyright Year
2020
Electronic ISBN
978-3-030-46586-5
Print ISBN
978-3-030-46585-8
DOI
https://doi.org/10.1007/978-3-030-46586-5