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Published in: Metallurgical and Materials Transactions A 12/2020

28-09-2020

The Effect of Primary Carbide on the Wear Resistance of Fe-Cr-C Coatings

Authors: Qing Tao, Jian Wang, E. I. Galindo-Nava, Tianyu Zhang, Zhizhou Pan

Published in: Metallurgical and Materials Transactions A | Issue 12/2020

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Abstract

The wear-resistant Fe-Cr-C coating has been widely used in industrial production owing to its high hardness and good comprehensive performance. Its anti-wear ability is mainly owing to the primary chromium carbides solidified during welding. In this study the effect of carbide morphology and distribution on the wear resistance of Fe-Cr-C coatings was investigated through experiment and simulation. In experiments, 3D microstructures of the typical carbides were examined using a high-resolution 3D X-ray computed tomography, and the 3D structures were then used in finite element simulation. Coatings with different morphologies and distributions of primary carbides were investigated. The results show that the fascicular primary chromium carbides break by the shearing stress during wear, leading to transverse fractures, while the mutual support among the homogeneous carbides contributes to the resistance of contact stress of the entire supporting framework, thereby imparting excellent wear resistance. Furthermore, the simulation results from the real 3D microstructure are consistent with the experimental ones. The fascicular structure produces a localized higher strain and larger stress concentration than the homogeneous one, implying higher abrasion loss in the former. These results will be helpful to optimize the structure design and final performance of the anti-wear Fe-Cr-C coatings. It will also be a new application of real-structure FE analysis in the widely used coatings for mining machines.

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Metadata
Title
The Effect of Primary Carbide on the Wear Resistance of Fe-Cr-C Coatings
Authors
Qing Tao
Jian Wang
E. I. Galindo-Nava
Tianyu Zhang
Zhizhou Pan
Publication date
28-09-2020
Publisher
Springer US
Published in
Metallurgical and Materials Transactions A / Issue 12/2020
Print ISSN: 1073-5623
Electronic ISSN: 1543-1940
DOI
https://doi.org/10.1007/s11661-020-05998-5

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