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2021 | OriginalPaper | Chapter

The Fully Flexible Body Shop – A Holistic Approach for the Vehicle Production of Tomorrow

Authors : Marcel Todtermuschke, Alexander Voigt, Rayk Fritzsche, Jens H. Lippmann, Jörn Zastera

Published in: Advances in Automotive Production Technology – Theory and Application

Publisher: Springer Berlin Heidelberg

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Abstract

Flexibility for all different models within one body shop production line could be achieved without changing jigs, grippers as well as joining tools. A comprehensive analysis of the process chain formed the basis for the necessary development steps. In addition, planning methods based on mathematical optimization algorithms were developed and applied to cope with the complexity of the task. All the individual aspects are obtained, and the newly developed components were combined into a complete plant concept and its economic efficiency has been proven by Volkswagen planning department.

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Literature
1.
go back to reference Kampker, A. et al: Identifying and evaluating flexible approaches for automobile body production areas. E3S Web of Conferences, Volume 95, International Conference on Power, Energy and Mechanical Engineering, ICPEME (2019) Kampker, A. et al: Identifying and evaluating flexible approaches for automobile body production areas. E3S Web of Conferences, Volume 95, International Conference on Power, Energy and Mechanical Engineering, ICPEME (2019)
3.
go back to reference Mercedes-Benz Cars: Der Rohbau der Zukunft ist flexibel., DAIMLER AG, media.daimler.com Mercedes-Benz Cars: Der Rohbau der Zukunft ist flexibel., DAIMLER AG, media.daimler.com
4.
go back to reference Fritzsche R., Richter A., Putz M.: Product flexible car body fixtures with position-dependent load balancing based on finite element method in combination with methods of artificial intelligence. 11th CIRP Conference on Intelligent Computation in Manufacturing Engineering - CIRP ICME, (2017) Fritzsche R., Richter A., Putz M.: Product flexible car body fixtures with position-dependent load balancing based on finite element method in combination with methods of artificial intelligence. 11th CIRP Conference on Intelligent Computation in Manufacturing Engineering - CIRP ICME, (2017)
5.
go back to reference Fritzsche R., Voigt E., Schaffrath R., Todtermuschke M., Röber M.: Automated design of product-flexible car body fixtures with software-supported part alignment using particle swarm optimization. 13th CIRP Conference on Intelligent Computation in Manufacturing Engineering - CIRP ICME, (2019) Fritzsche R., Voigt E., Schaffrath R., Todtermuschke M., Röber M.: Automated design of product-flexible car body fixtures with software-supported part alignment using particle swarm optimization. 13th CIRP Conference on Intelligent Computation in Manufacturing Engineering - CIRP ICME, (2019)
Metadata
Title
The Fully Flexible Body Shop – A Holistic Approach for the Vehicle Production of Tomorrow
Authors
Marcel Todtermuschke
Alexander Voigt
Rayk Fritzsche
Jens H. Lippmann
Jörn Zastera
Copyright Year
2021
Publisher
Springer Berlin Heidelberg
DOI
https://doi.org/10.1007/978-3-662-62962-8_55

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