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Published in: The International Journal of Advanced Manufacturing Technology 2/2024

05-01-2024 | ORIGINAL ARTICLE

The influence of the material behaviour law parameters and thermal properties on the chip morphology: application to the orthogonal cutting of Ti6Al4V alloy

Authors: Preshit Limje, Madalina Calamaz, Dominique Coupard, Mehdi Cherif

Published in: The International Journal of Advanced Manufacturing Technology | Issue 2/2024

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Abstract

The physics of Ti-6Al-4 V titanium alloy chip formation during orthogonal cutting is still a prominent research field while considering its modelling. The accuracy of the numerical machining simulations primarily depends on the choice of adapted constitutive material behaviour model and thermal properties. This paper allows studying the material parameters associated with a modified Johnson–Cook (MJC) material model and thermal properties based on chip segmentation analysis. Later, the model’s ability to correctly simulate the machining is evaluated by comparing it to experimental cutting on a Ti-6Al-4 V alloy specimen. The experiments are performed on an instrumented orthogonal cutting bench, which allowed cutting force measurement and chip geometry analysis during the orthogonal cutting process within a wide range of cutting speed and feed configurations.

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Metadata
Title
The influence of the material behaviour law parameters and thermal properties on the chip morphology: application to the orthogonal cutting of Ti6Al4V alloy
Authors
Preshit Limje
Madalina Calamaz
Dominique Coupard
Mehdi Cherif
Publication date
05-01-2024
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 2/2024
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-023-12858-0

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