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The International Journal of Advanced Manufacturing Technology

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07-06-2021 | ORIGINAL ARTICLE

Unified plastic limit analysis of the cap bottom generated by a dedicated cutting tool in orbital drilling

Authors: Lan Zhou, Guosheng An, Wensheng Li, Haijin Wang, Wei Li

Published in: The International Journal of Advanced Manufacturing Technology | Issue 9-10/2021

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Abstract

The mechanical analysis and deformation mechanism of cap formation in orbital drilling process plays a vital role in revealing the changing law of hole-making quality at the exit machining stage. The characteristics of cap formation, generated by a dedicated cutting tool, is proposed that aimed at orbital drilling process. Especially, the cap bottom is simplified as a simply supported circular plate under a partially uniform load based on the symmetrical feature of the geometrical morphology and force condition. Its corresponding unified plastic limit analysis is developed. Then the ultimate load, stress field, and plastic deformation at the bottom of the cap are derived from the unified yield criterion. Furthermore, in terms of the Tresca yield, Huber–von Mises, and twin-shear yield criteria, the solutions are obtained by numerical calculation method and compared them with each other. Finally, conclusions were made about the cap formation mechanism in the orbital drilling of holes from the unified plastic limit analysis perspective.

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Title: Unified plastic limit analysis of the cap bottom generated by a dedicated cutting tool in orbital drilling
Authors: Lan Zhou
Guosheng An
Wensheng Li
Haijin Wang
Wei Li
Publication date: 07-06-2021
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 9-10/2021
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-07354-2

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