Skip to main content
Erschienen in: Production Engineering 2/2019

05.12.2018 | Production Process

Engineering the residual stress state of the metastable austenitic stainless steel (MASS) disc springs by incremental sheet forming (ISF)

verfasst von: Fawad Maqbool, Ramin Hajavifard, Frank Walther, Markus Bambach

Erschienen in: Production Engineering | Ausgabe 2/2019

Einloggen

Aktivieren Sie unsere intelligente Suche um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The paper presents a novel methodology to form disc springs made of metastable austenitic stainless steel using incremental sheet forming (ISF), which is also used to generate compressive residual stresses. The research aims at replacing the shot peening process which has various disadvantages such as a change in disc spring geometry and replacing it with a method that allows a better control of spring properties. Two different methodologies were developed. Firstly, ISF was used to selectively induce the residual stresses in conventionally formed disc springs. Secondly, ISF was used to form the disc spring and to induce the residual stresses during the actual forming process. Residual stresses were measured using bore-hole-drilling. For both methodologies, ISF induces higher compressive residual stresses in the disc spring and a higher spring force in comparison to conventional disc springs. The changes in the spring properties is due to the formation of deformation-induced martensite, which is characterized by using metallurgical investigations and disc compression test. Hence, the strategies developed using ISF can be employed as an alternative forming process for disc springs with integrated surface treatment.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Talonen J, Hänninen H (2007) Formation of shear bands and strain-induced martensite during plastic deformation of metastable austenitic stainless steels. Acta Mater 55(18):6108–6118CrossRef Talonen J, Hänninen H (2007) Formation of shear bands and strain-induced martensite during plastic deformation of metastable austenitic stainless steels. Acta Mater 55(18):6108–6118CrossRef
2.
Zurück zum Zitat Fahr D (1971) Stress- and strain-induced formation of martensite and its effects on strength and ductility of metastable austenitic stainless steels. Metall Trans 2(7):1883–1892 Fahr D (1971) Stress- and strain-induced formation of martensite and its effects on strength and ductility of metastable austenitic stainless steels. Metall Trans 2(7):1883–1892
3.
Zurück zum Zitat Oberg E, Jones FD, Horton HL, Ryffel HH, Geronimo, J. H. Machinery’s handbook Oberg E, Jones FD, Horton HL, Ryffel HH, Geronimo, J. H. Machinery’s handbook
4.
Zurück zum Zitat Doman Y (2003) Influence of residual stress on the load–deflection curve of diaphragm springs for automobile clutches. JSAE Rev 24(2):197–203MathSciNetCrossRef Doman Y (2003) Influence of residual stress on the load–deflection curve of diaphragm springs for automobile clutches. JSAE Rev 24(2):197–203MathSciNetCrossRef
5.
Zurück zum Zitat Newby M, James MN, Hattingh DG (2014) Finite element modelling of residual stresses in shot-peened steam turbine blades. Fatigue Fract Eng Mater Struct 37(7):707–716CrossRef Newby M, James MN, Hattingh DG (2014) Finite element modelling of residual stresses in shot-peened steam turbine blades. Fatigue Fract Eng Mater Struct 37(7):707–716CrossRef
6.
Zurück zum Zitat Olmi G, Freddi A (2013) A new method for modelling the support effect under rotating bending fatigue: application to Ti-6Al-4V alloy, with and without shot peening. Fatigue Fract Eng Mater Struct 36(10):981–993CrossRef Olmi G, Freddi A (2013) A new method for modelling the support effect under rotating bending fatigue: application to Ti-6Al-4V alloy, with and without shot peening. Fatigue Fract Eng Mater Struct 36(10):981–993CrossRef
7.
Zurück zum Zitat Holweger W, Walther F, Loos J, Wolf M, Schreiber J, Dreher W et al (2012) Non-destructive subsurface damage monitoring in bearings failure mode using fractal dimension analysis. Ind Lubr Tribol 64(3):132–137CrossRef Holweger W, Walther F, Loos J, Wolf M, Schreiber J, Dreher W et al (2012) Non-destructive subsurface damage monitoring in bearings failure mode using fractal dimension analysis. Ind Lubr Tribol 64(3):132–137CrossRef
8.
Zurück zum Zitat Fargas G, Roa JJ, Mateo A (2015) Effect of shot peening on metastable austenitic stainless steels. Mater Sci Eng A 641:290–296CrossRef Fargas G, Roa JJ, Mateo A (2015) Effect of shot peening on metastable austenitic stainless steels. Mater Sci Eng A 641:290–296CrossRef
9.
Zurück zum Zitat Martin U, Altenberger I, Scholtes B, Kremmer K, Oettel H (1998) Cyclic deformation and near surface microstructures of normalized shot peened steel SAE 1045. Mater Sci Eng A 246(1–2):69–80CrossRef Martin U, Altenberger I, Scholtes B, Kremmer K, Oettel H (1998) Cyclic deformation and near surface microstructures of normalized shot peened steel SAE 1045. Mater Sci Eng A 246(1–2):69–80CrossRef
10.
Zurück zum Zitat Fathaallah R (2004) High cycle fatigue behavior prediction of shot-peened parts. Int J Fatigue 26(10):1053–1067CrossRef Fathaallah R (2004) High cycle fatigue behavior prediction of shot-peened parts. Int J Fatigue 26(10):1053–1067CrossRef
11.
Zurück zum Zitat Emmens WC, van den Boogaard AH (2009) An overview of stabilizing deformation mechanisms in incremental sheet forming. J Mater Process Technol 209(8):3688–3695CrossRef Emmens WC, van den Boogaard AH (2009) An overview of stabilizing deformation mechanisms in incremental sheet forming. J Mater Process Technol 209(8):3688–3695CrossRef
12.
Zurück zum Zitat Maqbool F, Bambach M (2017) A modular tooling set-up for incremental sheet forming (ISF) with subsequent stress-relief annealing under partial constraints. In: Author(s), p 80010 Maqbool F, Bambach M (2017) A modular tooling set-up for incremental sheet forming (ISF) with subsequent stress-relief annealing under partial constraints. In: Author(s), p 80010
13.
Zurück zum Zitat Behera AK, Ou H (2016) Effect of stress relieving heat treatment on surface topography and dimensional accuracy of incrementally formed grade 1 titanium sheet parts. Int J Adv Manuf Technol 87(9):3233–3248CrossRef Behera AK, Ou H (2016) Effect of stress relieving heat treatment on surface topography and dimensional accuracy of incrementally formed grade 1 titanium sheet parts. Int J Adv Manuf Technol 87(9):3233–3248CrossRef
14.
Zurück zum Zitat Bambach M, Taleb Araghi B, Hirt G (2009) Strategies to improve the geometric accuracy in asymmetric single point incremental forming. Prod Eng Res Devel 3(2):145–156CrossRef Bambach M, Taleb Araghi B, Hirt G (2009) Strategies to improve the geometric accuracy in asymmetric single point incremental forming. Prod Eng Res Devel 3(2):145–156CrossRef
15.
Zurück zum Zitat Katajarinne T, Louhenkilpi S, Kivivuori S (2014) A novel approach to control the properties of austenitic stainless steels in incremental forming. Mater Sci Eng A 604:23–26CrossRef Katajarinne T, Louhenkilpi S, Kivivuori S (2014) A novel approach to control the properties of austenitic stainless steels in incremental forming. Mater Sci Eng A 604:23–26CrossRef
16.
Zurück zum Zitat Kleber X, Barroso SP (2010) Investigation of shot-peened austenitic stainless steel 304L by means of magnetic Barkhausen noise. Mater Sci Eng A 527(21–22):6046–6052CrossRef Kleber X, Barroso SP (2010) Investigation of shot-peened austenitic stainless steel 304L by means of magnetic Barkhausen noise. Mater Sci Eng A 527(21–22):6046–6052CrossRef
17.
Zurück zum Zitat Turski M, Clitheroe S, Evans AD, Rodopoulos C, Hughes DJ, Withers PJ (2010) Engineering the residual stress state and microstructure of stainless steel with mechanical surface treatments. Appl Phys A 99(3):549–556CrossRef Turski M, Clitheroe S, Evans AD, Rodopoulos C, Hughes DJ, Withers PJ (2010) Engineering the residual stress state and microstructure of stainless steel with mechanical surface treatments. Appl Phys A 99(3):549–556CrossRef
18.
Zurück zum Zitat Fu P, Zhan K, Jiang C (2013) Micro-structure and surface layer properties of 18CrNiMo7-6 steel after multistep shot peening. Mater Des 51:309–314CrossRef Fu P, Zhan K, Jiang C (2013) Micro-structure and surface layer properties of 18CrNiMo7-6 steel after multistep shot peening. Mater Des 51:309–314CrossRef
19.
Zurück zum Zitat Halilovič M, Issa S, Wallin M, Hallberg H, Ristinmaa M (2016) Prediction of the residual state in 304 austenitic steel after laser shock peening—effects of plastic deformation and martensitic phase transformation. Int J Mech Sci 111–112:24–34CrossRef Halilovič M, Issa S, Wallin M, Hallberg H, Ristinmaa M (2016) Prediction of the residual state in 304 austenitic steel after laser shock peening—effects of plastic deformation and martensitic phase transformation. Int J Mech Sci 111–112:24–34CrossRef
20.
Zurück zum Zitat Guiheux R, Berveiller S, Kubler R, Bouscaud D, Patoor E, Puydt Q (2017) Martensitic transformation induced by single shot peening in a metastable austenitic stainless steel 301LN: experiments and numerical simulation. J Mater Process Technol 249:339–349CrossRef Guiheux R, Berveiller S, Kubler R, Bouscaud D, Patoor E, Puydt Q (2017) Martensitic transformation induced by single shot peening in a metastable austenitic stainless steel 301LN: experiments and numerical simulation. J Mater Process Technol 249:339–349CrossRef
21.
Zurück zum Zitat Brinksmeier E, Garbrecht M, Meyer D, Dong J (2008) Surface hardening by strain induced martensitic transformation. Prod Eng Res Devel 2(2):109–116CrossRef Brinksmeier E, Garbrecht M, Meyer D, Dong J (2008) Surface hardening by strain induced martensitic transformation. Prod Eng Res Devel 2(2):109–116CrossRef
22.
Zurück zum Zitat Altenberger I, Scholtes B, Martin U, Oettel H (1999) Cyclic deformation and near surface microstructures of shot peened or deep rolled austenitic stainless steel AISI 304. Mater Sci Eng A 264(1–2):1–16CrossRef Altenberger I, Scholtes B, Martin U, Oettel H (1999) Cyclic deformation and near surface microstructures of shot peened or deep rolled austenitic stainless steel AISI 304. Mater Sci Eng A 264(1–2):1–16CrossRef
23.
Zurück zum Zitat Neto DM, Martins JMP, Oliveira MC, Menezes LF, Alves JL (2016) Evaluation of strain and stress states in the single point incremental forming process. Int J Adv Manuf Technol 85(1):521–534CrossRef Neto DM, Martins JMP, Oliveira MC, Menezes LF, Alves JL (2016) Evaluation of strain and stress states in the single point incremental forming process. Int J Adv Manuf Technol 85(1):521–534CrossRef
24.
Zurück zum Zitat Jiménez I, López C, Martinez-Romero O, Mares P, Siller HR, Diabb J et al (2017) Investigation of residual stress distribution in single point incremental forming of aluminum parts by X-ray diffraction technique. Int J Adv Manuf Technol 91(5):2571–2580CrossRef Jiménez I, López C, Martinez-Romero O, Mares P, Siller HR, Diabb J et al (2017) Investigation of residual stress distribution in single point incremental forming of aluminum parts by X-ray diffraction technique. Int J Adv Manuf Technol 91(5):2571–2580CrossRef
25.
Zurück zum Zitat Rendler NJ, Vigness I (1966) Hole-drilling strain-gage method of measuring residual stresses. Exp Mech 6(12):577–586CrossRef Rendler NJ, Vigness I (1966) Hole-drilling strain-gage method of measuring residual stresses. Exp Mech 6(12):577–586CrossRef
Metadaten
Titel
Engineering the residual stress state of the metastable austenitic stainless steel (MASS) disc springs by incremental sheet forming (ISF)
verfasst von
Fawad Maqbool
Ramin Hajavifard
Frank Walther
Markus Bambach
Publikationsdatum
05.12.2018
Verlag
Springer Berlin Heidelberg
Erschienen in
Production Engineering / Ausgabe 2/2019
Print ISSN: 0944-6524
Elektronische ISSN: 1863-7353
DOI
https://doi.org/10.1007/s11740-018-0864-6

Weitere Artikel der Ausgabe 2/2019

Production Engineering 2/2019 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.