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Estimation of specific surface area and higher heating value of biochar and activated carbon produced by pyrolysis and physico-chemically assisted pyrolysis of biomass using an artificial neural network (ANN)
Dieser Artikel präsentiert eine detaillierte Untersuchung der Produktion und Charakterisierung von Biokohle und Aktivkohle aus Biomasse, insbesondere Teeabfällen und Haselnussschalen, durch konventionelle Pyrolyse und physikochemische Aktivierung. Die Studie untersucht die Auswirkungen verschiedener Aktivierungsmethoden, einschließlich chemischer (Säure, Alkali) und physikalischer (Mikrowelle, Ultraschall) Behandlungen, auf die physikalisch-chemischen Eigenschaften der resultierenden Materialien. Ein zentraler Schwerpunkt ist der Einsatz künstlicher neuronaler Netzwerke (ANNs), um entscheidende Eigenschaften wie bestimmte Oberflächen (SSA) und höhere Heizwerte (HHV) vorherzusagen. Das ANN-Modell, das mit dem Resilient Backpropagation (RProp) -Algorithmus trainiert wurde, weist im Vergleich zu anderen maschinellen Lerntechniken eine höhere Genauigkeit auf und erzielt hohe Korrelationskoeffizienten und niedrige Fehlerquoten. Die Forschung umfasst auch eine Energie- und Exergieanalyse, um die Effizienz des Pyrolyseprozesses zu bewerten und Erkenntnisse über die Optimierung von Prozessparametern und Materialeigenschaften zu gewinnen. Die Ergebnisse unterstreichen den signifikanten Einfluss von Aktivierungsstrategien auf die physikalisch-chemischen Eigenschaften von Biokohle und Aktivkohle und bieten wertvolle Informationen zur Verbesserung nachhaltiger Energie- und Materialanwendungen.
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Diese Zusammenfassung des Fachinhalts wurde mit Hilfe von KI generiert.
Abstract
The physical and chemical activation of biomass prior to pyrolysis significantly affects the properties of the activated carbon produced. In this study, raw tea waste (TW) and hazelnut shells (HS) were used to produce biochar and activated carbon samples by pyrolysis at different pyrolysis temperatures with and without chemical and physical activation. Subsequently, an artificial neural network (ANN) was developed based on the pyrolysis conditions, proximate and elemental analyses of the biomass feedstocks and the obtained biochar and activated carbon to predict the higher heating value (HHV) and specific surface area (SSA) of the biochar. For this purpose, machine learning algorithms such as ANN, Gaussian process regression (GPR), regression trees (RT), and support vector machines (SVM) were compared to find the best-performing algorithm for the prediction of HHV and SSA of biochar. Algorithms based on ANNs performed better than SVM, RT, and GPR models, with higher regressions and lower prediction errors. The resilient backpropagation (RProp) algorithm proved to be the most suitable training algorithm as it provided satisfactory results with a low percentage of mean squared error (MSE) and mean absolute error (MAE). The ANN models showed moderate to strong performance in the tests, with correlation coefficient (R) values of 0.82 and 0.95, coefficient of determination (R2) values of 0.67 and 0.90, and low MAE and MSE, indicating reasonable prediction accuracy for HHV and SSA of the biochar. The energy efficiency of biochar produced with conventional pyrolysis ranged from 9.84% to 21.13%, while the energy efficiency of activated carbon ranged from 45.26% to 67.21%, with the maximum reached at 300 °C. Based on the results of the thermodynamic analysis, it was found that the energy and exergy yields of the biochar and activated carbon produced depend on the activation conditions and temperature.
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C, N, S, H, O
Carbon, nitrogen, sulphur, hydrogen, and oxygen, respectively
AC
Activated carbon
BC
Biochar
Cp
Specific heat capacity of biomass, kJ/kg K
DSC
Differential scanning calorimetry
E
Specific energy, MJ/kg
Ex
Specific exergy, MJ/kg
LHV
Lower heating value, MJ/kg
HHV
Higher heating value, MJ/kg
MAE
Mean absolute error
MSE
Mean square error
N
Number of data
P
Power, W
RMSE
Root mean square error
Rp
Radius of pore, Å
RT
Regression trees
Q
Heat capacity of copper wire (J)
SSA
Specific surface area, m2/g
SSres
Sum of residuals’ squares
T
Temperature, K
T2
The second temperature, oC
t
Heating time, s
TG/DTA
Thermogravimetry/differential thermal analysis
US
Ultrasound
Vmicro
Micropore volume, cm3/g
Y
Yield
Ȳ
Mean of the actual values
yi
Actual value
Zw
Length of copper wire after burning, cm
η
Energy efficiency
ψ
Exergy efficiency
ANN
Artificial neural network
CM
Carbonized material
CpK
Heat capacity of the calorimeter (8531.6 J/oC)
CW
Calorific value of 1 cm copper wire, J/cm
m
Mass of substance, kg
GPR
Gaussian process regression
LM
Levenberg-Marquardt
HS
Hazelnut shells
MAPE
Mean absolute error
MW
Microwave
Purelin
Output layer transfer function
R
Correlation coefficient
R2
Determination coefficient
RProp
Resilient backpropagation
TW
Tea waste
\({\mathrm{Q}}_{\mathrm{t}}\)
Heat loss, kJ/kg
SStotal
Total sum of squares
Tansig
Tangent sigmoid/Hidden layer transfer function
SVM
Support vector machines
Tref
Reference temperature, 298 K
T1
The first temperature, oC
∆T
Difference between the T1 and T2
TGA
Thermogravimetric analyzer
VTotal
Total pore volume, cm3/g
\({x}_{max} {x}_{min}\)
Maximum and minimum values in the original data
y
Normalized data
\(\widehat{{y}_{i}}\)
Predicted values
\({y}_{max} {y}_{min}\)
Maximum and minimum values of normalized data
Zwo
Length of initial copper wire (cm)
β
Correlation factor
1 Introduction
Biomass, a renewable and abundant organic resource, has gained significant attention due to its potential for sustainable energy and material applications [1, 2]. Lignocellulosic biomass consists mainly of cellulose (35–55%), hemicellulose (20–40%), and lignin (10–25%) [3], and can be converted into solid, liquid, and gaseous products via thermochemical, biochemical, and chemical processes. Among these, pyrolysis is a widely used thermochemical process for producing biochar, bio-oil, and syngas [4, 5].
Biochar is a carbon-rich solid material obtained from biomass pyrolysis in an oxygen-free environment. Its physicochemical properties such as specific surface area (SSA), porosity, and functional groups determine its applications in carbon sequestration, soil enhancement, adsorption, energy storage, and catalysis [6]. The characteristics of biochar depend on biomass type, pyrolysis temperature, heating rate, residence time, and the presence of chemical or physical activation [7, 8]. Activation methods such as chemical (acid, alkali), physical (microwave, ultrasound), and physicochemical treatments further modify its structural properties, improving SSA and adsorption capacity [9‐12]. These modifications directly impact its efficiency in environmental and industrial applications.
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Pre-activation and pyrolysis methods significantly influence biochar quality. Physical activation enhances porosity and SSA, while chemical activation strengthens functional groups and increases binding sites for pollutants [13]. Chemical activation is often preferred due to lower activation temperatures and higher carbon yield, but it requires additional washing steps to remove residual chemicals [14‐17]. Alternatively, physicochemical activation combines both processes, offering a balanced approach to biochar optimization [18‐20].
While extensive research has explored biochar production and characterization, experimental methods remain costly, time-consuming, and impractical for testing all biomass and process variations [21, 22]. This underscores the need for data-driven predictive models to estimate key biochar properties without extensive laboratory experiments. Machine learning (ML) approaches provide an efficient alternative by identifying non-linear relationships between biomass composition, pyrolysis conditions, and biochar characteristics [23, 24].
Among ML techniques, artificial neural networks (ANNs) are particularly effective in modeling complex, multivariate systems, making them well-suited for biochar property prediction [25‐27]. Recent studies demonstrate ANN’s superiority over traditional regression methods in biochar research. Li et al. [28] applied ANN and multiple non-linear regression (MnLR) to analyze biomass composition, pyrolysis conditions, and biochar properties, concluding that ANN yielded superior accuracy. Tee et al. [23] developed ANN models to predict SSA and carbon yield, achieving high correlation coefficients. Selvarajoo et al. [29] modeled biomass thermal degradation using ANN, further validating its effectiveness.
In this context, the ANN provides a powerful and flexible tool to address the challenges associated with predicting the physicochemical properties of biochar and activated carbon under varying biomass compositions and process conditions. By learning complex, non-linear relationships between multiple inputs and outputs, ANN can generalize well across diverse datasets, reducing the need for extensive experimental testing. This capability saves time and cost and enables researchers and industrial practitioners to efficiently evaluate biomass feedstocks, optimize process parameters, and predict key characteristics such as the SSA and higher heating value (HHV). Moreover, its adaptability to different types of input data and ability to deliver precise predictions even in multivariate, non-linear systems make ANN an essential component in advancing sustainable carbon material production.
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This study focuses on developing an ANN-based model to predict two key biochar properties: HHV and SSA. To evaluate ANN’s effectiveness, its performance is compared with other ML models, including support vector machines (SVM), Gaussian process regression (GPR), regression trees (RT), multiple linear regression (MLR), kernel ridge regression (KRR), and gradient boosting regression (GBR). The ANN was chosen over other ML techniques due to its ability to learn complex, non-linear relationships between multiple input and output variables, making it highly suitable for modeling the intricate interactions between biomass composition, process conditions, and material properties. Unlike traditional regression-based models, ANN can generalize well across limited datasets while maintaining accuracy and resisting overfitting through strategies such as early stopping and model simplicity. The ANN was compared with other ML techniques, including GPR, SVM, MLR, KRR, and GBR, and demonstrated superior suitability for this study due to its ability to handle complex non-linear interactions and scalability issues. This makes it an ideal approach given the limited amount of experimental data in this study. Its capability to adapt and provide reliable predictions with limited data highlights its advantage over the mentioned techniques, effectively solving challenges related to modeling the intricate relationships between biomass composition, process conditions, and material properties.
Beyond predictive modeling, energy and exergy analyses were conducted to evaluate the efficiency and sustainability of the biochar production process. These analyses not only provide insights into process optimization but also serve as a validation mechanism for the ANN model’s predictions. By quantifying energy utilization, useful work, and losses, the energy and exergy analyses reinforce the reliability of the ANN model in accurately predicting key biochar properties [30]. Integrating ANN-based predictions with energy and exergy analyses allows for a more comprehensive understanding of biochar production, improving both process efficiency and material characterization. The proposed model effectively minimizes experimental workload while maintaining high accuracy, offering a practical tool for researchers and industries in biochar and activated carbon applications.
While several studies have applied ML approaches, including ANN, for predicting biochar properties, most existing research has primarily focused on either SSA or HHV prediction individually, without a comparative assessment of multiple ML techniques. Additionally, limited datasets often pose challenges in ANN-based modeling, yet previous works have not extensively explored strategies to mitigate overfitting in biochar modeling. Unlike prior studies, this work compares multiple ML methods, optimizes ANN structure to enhance predictive accuracy, and integrates a thermodynamic analysis to assess the energy efficiency of carbonized material production. The key contributions and novelty of this study are summarized in Table 1.
Table 1
Comparison of the present study with recent research on machine learning applications for biochar property prediction
Study
ML Method
Predicted Parameters
Overfitting Prevention
Thermodynamic Analysis
Novelty
Li et al. (2022)
ANN, MnLR
SSA, HHV
No specific method
No
Focuses on ML comparison but lacks thermodynamic insights
Tee et al. (2021)
ANN
Biochar yield, SSA
No
No
Does not compare ML models; uses limited dataset
Selvarajoo et al. (2020)
ANN
Biomass degradation
No
No
Focuses on pyrolysis modeling, not property prediction
This study
ANN, SVM, GPR, RT, MLR, KRR, GBR
SSA, HHV
Early stopping, model simplicity
Yes
First study integrating ML-based prediction with thermodynamic analysis, overfitting prevention, and broad ML comparison
2 Materials and methods
2.1 Materials
In the experimental studies, TW and HS were used as biomass for the production of biochar and activated carbon, as explained in the supplementary file (SF) and Fig. 1.
Fig. 1
The preparation and activation of biomass and schematic diagram of pyrolysis system
In this study, biochar (BC) and activated carbon (AC)) were produced by different methods, including conventional pyrolysis, acid, and base activation, and pyrolysis after microwave (MW) and ultrasound (US) activation following acid and base activation. For conventional pyrolysis, 5 g of the dried TW was filled into a quartz tube with a glass funnel and placed in the area where the isothermal temperature of the oven is located as seen in Fig. 1, and pyrolyzed at 300, 500, 700, and 900 °C for 1 h using a horizontal tube furnace (Protherm furnace) in a 20 mm ID quartz tube under the flowing nitrogen gas (80 mL/min) at a rate of 10 °C per minute. These materials produced by conventional pyrolysis of biomass (in a nitrogen atmosphere) are called biochar (BC). The biochar samples obtained were washed with distilled water until a clear filtrate was obtained and dried at 80 °C for 12 h. These samples were labeled as TWBC-Px, where P and x stand for pyrolysis and pyrolysis temperature, respectively. 5 g of dried HS were pyrolyzed for 1 h at 500 °C with a ramp of 10 °C per minute under a flowing N2 atmosphere as described for TW. After pyrolysis, the HS biochar was washed and dried at 80 °C for 1 h and denoted as HSBC-P500. For the activation of biomass with phosphoric acid (H3PO4) and potassium hydroxide (KOH) solution (3 M), 5 g biomass (TW or HS) for each study was added to a beaker, and mixed with 15 mL of 85% H3PO4 or 15 mL of 3 M KOH solution. The mixture was either US-activated for 90 min or left for 24 h. The US activation was performed at 250 Watt (28 kHz) for 90 min. The US activation duration was determined according to previous study [8]. After US activation, the mixture was exposed to MW in a microwave digestion system (Cem Mars 6) for 900 W with a frequency of 2.45 GHz for 30 s. US and MW exposed mixtures were pyrolyzed at 500, 700, and 900 °C for 1 h with a ramp of 10 °C /min under the flowing N2. The materials produced by pyrolysis of physically and/or chemically activated biomass are called activated carbon (AC). The produced activated carbon samples were labeled as TWAC-y-US90-MW-Pz, where y and z indicate activation chemical (H3PO4 (A) or KOH solution) and pyrolysis temperature, respectively. Additionally, the biomass mixed with H3PO4 or 3 M KOH solution was pyrolyzed at 300, 500, 700, and 900 °C after waiting for 24 h. The activated carbon samples were labeled as TWBC-y-Pz, where y and z indicate activation chemical (H3PO4 (A) or KOH solution) and pyrolysis temperature, respectively. To determine the effect of MW on biomass activation with H3PO4 and 3 M KOH, 30 s MW was applied to the biomass activated with H3PO4 or 3 M KOH for 24 h, and the sample was pyrolyzed at 500 °C for 1 h with a heating rate of 10 °C/min under the flowing N2. The samples were denoted as TWAC-y-MW or TWAC-y-MW-P500, where y indicates activation chemical (H3PO4 (A) or KOH solution). Similar to TW, HS activated with H3PO4 was either pyrolyzed directly or pyrolyzed after exposure to MW for 30 s in N2 atmosphere for 1 h at 500 °C with a heating rate of 10 °C/min. HS was used instead of TW in naming the produced samples. The preparation scheme and list of biochar and activated carbons are shown in Fig. 1 in Table S1, respectively.
An elemental analyzer (Thermo Scientific& Flash 2000/ MAS 200R) was used to determine the elemental composition (C, H, N, and S) of the biomass, biochar, and activated carbons, and Eq. (1) was used to compute the sample’s oxygen (O) concentration. Analysis was repeated twice for each sample and averaged.
The weight loss of the samples in a heating oven (Nuve FN-400) at 105 °C was used to measure their moisture content. Samples (0.5 g) were heated to 750 °C for 8 h in order to measure the ash concentration, which was then computed from the variations in sample weight. A closed crucible containing 0.5 g of the sample was heated to 900 °C in an oxygen-limited atmosphere for 10 min in order to measure the volatile matter concentration. The following formula is used to determine the fixed carbon content.
The higher heating value (HHV) of carbonaceous materials indicates the upper limit of the thermal energy produced by the complete combustion of the material and is measured as a unit of energy per unit mass or volume of the material. The HHV is measured based on the condensation of water that brings all combustible products to standard conditions (25 °C). For this purpose, the IKA C4000 calorimetric bomb was used to determine the HHV of various samples. Approximately 200–500 mg of the dried sample were placed in the bomb of the calorimeter and loaded with oxygen. Before loading with oxygen, a 13 cm long copper wire was used to establish conductivity between the sample and the calorimeter bomb. The bomb was then placed in the calorimeter, and the sample was completely combusted. During combustion, the first temperature (T1) and the second temperature (T2) were measured. The calorimetric value was calculated using the heat capacity of the calorimeter.
where HHV: Calorific value or higher heating value (J/g),
CpK: Heat capacity of the calorimeter (8531.59 J/oC),
Zwo: Length of initial copper wire (cm).
Zw: length of copper wire after burning(cm).
CW: Calorific value of 1 cm copper (J/cm).
Q: Heat capacity of copper wire (J).
m: Mass of the sample,
∆T: Difference between the final and initial temperatures of the substance.
A relationship between HHV and LHV is given in Eq. (20).
Using a gas sorption analyzer (AUTOSORB 1C, Quantachrome Corp, USA), the SSA, total pore volume, and average pore diameter of the various biochar and activated carbon samples were determined, as previously described [8]. Before analysis, the materials were degassed in a vacuum atmosphere at 300 °C. Degas temperature for biomass was chosen to be 30 °C to prevent structural and chemical degradation of the material. The purpose of degassing is to remove moisture and volatile substances from the surfaces of materials and to open the pores.
2.3 Data collection and normalization
For the ANN model as shown in Fig. 2, the TW and HS biomass samples were used. In addition, pyrolysis conditions (temperature, operating time, and heating rate), proximate analysis (volatile matter, fixed carbon, moisture, and ash), and ultimate analysis (C, H, N, O, and S) were taken as input data, whereas HHV and SSA of biochar and activated carbon samples were used as output data for ANN models. The selection of input variables, including pyrolysis parameters and feedstock properties, was based on their well-documented influence on the physicochemical properties of biochar and activated carbon. Pyrolysis temperature, heating rate, and residence time are known to affect pore development, carbon structure, and energy content, making them essential predictors for biochar characteristics [31, 32]. Similarly, biomass composition—particularly its carbon and hydrogen content derived from proximate and ultimate analyses—has been widely recognized for its role in determining the HHV [23, 32, 33]. By incorporating these variables, the ANN model was designed to capture the non-linear relationships between input factors and output responses, providing accurate predictions without the need for extensive experimentation [23].
Fig. 2
The architecture of the ANN model consists of an input layer with 12 variables, a hidden layer, and an output layer. The input layer feeds key processes and material properties into the network, while the hidden layer captures complex relationships. The output layer predicts the HHV and SSA of biochar and activated carbon
The dataset in this study comprises 40 samples. The features used in the ML analysis were derived from 160 proximate analysis values and 200 ultimate analysis values, while the outputs correspond to 40 HHV analysis values and 40 SSA analysis values for carbonized materials. To improve the learning speed of the ANN and ensure that the data falls within a specific range, normalization of the input and output data was carried out. Data normalization was performed in MATLAB 2016 using the mapminmax() [−1, 1] algorithm, as shown in the equation below [23].
where x is the original data,\({x}_{max} and {x}_{min}\) are the maximum and minimum values in the original data, y is the normalized data, \({y}_{max} and {y}_{min}\) are the maximum and minimum values of normalized data.
No manual weighting of input variables was applied before model training. The parameters of the ANN, including the initial weights, were randomly initialized before training. Instead, the ANN was designed to automatically optimize the weights during the training process, ensuring that the significance of each variable is learned through its contribution to minimizing prediction error.
2.4 ANN architecture
An ANN’s architecture abstracts the link between input and output by utilizing hidden layers with varying numbers of neurons. Through a comparison of the created ANN model’s outputs with experimental data, the network’s efficacy is assessed [34, 35]. The MSE and MAE values are used to calculate the optimum number of neurons in the hidden layer. Optimizing the ANN architecture’s parameters, such as the number of hidden layers and neurons in each layer, is essential to reducing network error. Here, theoretical knowledge and the trial-and-error approach are used to determine the number of hidden layers and the number of neurons in each layer. In this study, to find the optimal number of hidden layers, a trial-and-error method was applied between 1 and 20 hidden neurons. In addition, performance evaluation using the R2 and R coefficients, as well as MSE and MAE errors, facilitated the search for the optimal number of hidden layers for each learning algorithm.
The tangent sigmoid (Tansig) for the hidden layer and the linear purelin for the output layer were the transfer functions used in an ANN trained using the feed-forward technique.
An ANN is a predictive model that is driven by data and has to be trained to find correlations between inputs and outputs. The ANN iteratively modifies the weights and biases of the connections bridging the network’s neurons during training [36]. Feed-forward neural networks have been trained using backpropagation, which may be utilized in batch or incremental mode. This approach uses gradient descent, where weights are modified based on an algorithm-determined performance gradient. After training using input data to forecast output, the network compares the predicted output against the actual output to determine errors. The network’s weights and biases are then changed in another way, from the output layer to the input layer, based on the errors. Gradient descent, gradient descent with momentum, gradient descent with adaptive learning rate, resilient backpropagation (RProp), scaled conjugate gradient, conjugate gradient with Powell/Beale, Fletcher-Powell, or Polak-Ribiére Conjugate approaches, Levenberg–Marquardt, quasi-Newton, one step secant, and Bayesian regularization fast backpropagation algorithms were the training methods employed to update weights and biases, which are the trainable parameters of the ANNs in this study, The MATLAB functions used for each algorithm are provided in Table S2 (e.g., trainlm() for Levenberg–Marquardt, trainbr() for Bayesian regularization, and trainrp() for RProp) [37‐39]. These functions allowed systematic exploration and comparison of various optimization strategies within the ANN training process. Furthermore, the following choices were used for the ANN model’s training parameters: There is one input layer including twelve inputs, one hidden layer with a variable number of neurons ranging from one to twenty, one output layer with 2 nodes, one hundred training repetitions for each method, and one thousand epochs. Each training algorithm listed in Table S2 was evaluated using these ANN architectures with variable activation functions (tansig, purelin) to comprehensively explore potential configurations. For model training, 70% of the data was used for training and 30% for testing. Testing data was used as validation to overcome the overfitting problem because data is limited. The architecture yielding the best results based on R, R2, MSE, and MAE was selected for each training method to ensure optimal performance.
Although the dataset in this study comprises 40 samples, several strategies were implemented to ensure robust training and mitigate potential overfitting in the ANN model. First, a shallow architecture with a single hidden layer and a minimal number of neurons were used to keep the model complexity low and suitable for the limited data. Second, early stopping was applied during training, halting the process when the validation error began to increase, thereby preventing the model from memorizing the training data. Third, the number of trainable parameters was kept low, and a carefully selected optimization technique was employed to ensure stable convergence without overfitting.
These practices are well-established in the literature for training ANN models with small datasets [40‐42]. Studies have shown that even with limited data, ANN can achieve accurate predictions when model simplicity and regularization techniques are appropriately balanced. For example, Pasini [41] demonstrated that ANN models, when properly designed, can outperform traditional methods in small dataset applications by leveraging their ability to learn non-linear relationships. Similarly, Yu et al. [42] highlighted that with appropriate optimization strategies, small datasets can be effectively used for accurate property predictions. The reasonable prediction accuracy observed in our study (as reflected by the R2 and MSE values) further supports the validity of this approach.
2.6 Evaluation of ANN model performance
Performance metrics, including the R, R2, MSE, and MAE, were used to evaluate the effectiveness and precision of the regression models that were created. R evaluates the linear relationship between predicted and actual values, as given in Eq. (8). While the ML model can learn non-linear patterns, R shows how well it captures them if there is a linear relationship between predicted and actual values. A value close to 1 indicates a strong positive correlation, while a value close to −1 suggests the model may have learned the relationship incorrectly.
where \({y}_{i}\) and \(\widehat{{y}_{i}}\) are the actual and predicted values and \(\overline{y }\) and \(\widehat{\overline{{y }_{i}}}\) are the mean of the actual values and predicted values.
R2, which ranges from 0 to 1, is the ratio of variation to total variance as given in Eq. (9).
Here \({SS}_{res}\) and \({SS}_{total}\) are the sum of residuals’ squares and the total sum of squares.
There is no standard rule for the level of predictive acceptance (R2 value), but a value approaching 1 corresponds to the best-fitting model. Regression models with an R2 value of more than 75, as defined by Hai et al. [43], are considered important predictive models; models with R2 values of 0.25 to 0.75 and less than 0.25, on the other hand, are classified as moderate and low analytical models. In parallel with R2, the performance of the models developed was also evaluated in terms of MSE (\({SS}_{res}/N\)) and MAE (\((\sum_{i=1}^{N}\left|{(y}_{i}-\widehat{{y}_{i}}\right|)/N\)).
2.7 Thermodynamic analysis
2.7.1 Mass balance
The fundamental law of conservation must apply to all processes. For this reason, a mass balance study was carried out for the pyrolysis of TW and HS in a fixed-bed pyrolysis reactor. The pyrolysis reactor was filled with biomass and an inert gas (N2) as input data. BC and AC materials obtained after pyrolysis and rich in carbon are called carbonized material (CM) to express both in the equations. The mass balance of the pyrolysis process is represented by the following formula:
where,\({m}_{biomass} , {m}_{N2}\)\({m}_{CM} and {m}_{other}\) are the mass of biomass, inert gas, carbonized material, and other products (bio-oil and biogas).
Equation (11) was used to compute the yield of CM:
The energy balance for biomass pyrolysis is based on the laws of energy conservation. System energy inputs include biomass chemical energy (EBM), biomass physical activation with ultrasound (\({\mathrm{E}}_{\mathrm{US}}\)) and microwave (\({\mathrm{E}}_{\mathrm{MW}}\)), inert gas energy (\({\mathrm{E}}_{{\mathrm{N}}_{2}}\)), and the electrical energy required to operate the reactor during pyrolysis(\({\mathrm{E}}_{\mathrm{pyrolysis}}\)). The chemical energy of the samples produced (ECM), the energy of the other products (gas and liquid) (EO), and the heat lost to the environment (\({\mathrm{Q}}_{\mathrm{t}}\)) are the energy outputs of the control volume. As heat loss to the environment (\({\mathrm{Q}}_{\mathrm{t}}\)) is difficult to estimate, it is considered negligible and is therefore not included in the energy balance. Energy recovery from hot products is also not taken into consideration. When it is assumed that H3PO4 and KOH evaporate from the mixture during pyrolysis or are removed from the structure by washing after pyrolysis, the energy balance of these two chemicals is neglected. The first law of thermodynamics states that energy is conserved, as the following equation illustrates:
where P is the electrical power consumption for pyrolysis (P = 6600W) and t is the heating time.
Equation (12) was also used to calculate the energy consumption during treatment by US at power (P = 400W) and by MW at power (P = 1200W). HHV is the heat of combustion value when the combustion products are cooled to the same temperature as the original reactants, which was used to evaluate the energy of the streams (EBM and ECM). The HHV values of biomass, biochar, and activated carbon were determined using an adiabatic calorimeter (IKA- Calorimeter C 4000). The chemical energy of the biomass and carbonized material was determined by the below equations [44].
where \({E}_{BM}\) and \({E}_{CM}\) are the chemical energy of the biomass and carbonized material, respectively. \({\mathrm{HHV}}_{\mathrm{BM}}\) and \({\mathrm{HHV}}_{\mathrm{CM}}\) are the high heat values of the biomass and carbonized materials, respectively, \({X}_{CM}\) is the molar fraction of carbonized material.
In this analysis, the energy of the inert gas (N2) was calculated by Eq. (16) [35].
where \({C}_{p}\) is the specific heat capacity of nitrogen (1.039 kJ/kg K).
In this study, the reference temperature was defined as 289 K and the pressure as 1 atm. The energy efficiency \(\left(\eta\right)\) of CM is determined by the equation below.
The exergy balance and the quantity of energy intake and output into and out of the system form the basis of the exegetic analysis. This analysis makes use of the first and second laws of thermodynamics. The process of exegetic analysis consists of estimating the irreversibility due to the increase in entropy and determining the exergy of the quality products obtained [45, 46]. The reference conditions used in this study are temperature T0 = 298 K and pressure P0 = 1 atm. Since nitrogen’s contribution as an inert gas has a low exergy analysis, the study ignores the resultant value. The following is the expression for the energy balance equation.
Total values of exergy are made up of different types of exergy, such as chemical exergy, physical exergy, potential exergy, and kinetic exergy. Temperature and pressure have little effect on kinetic and potential energy [47]. Consequently, kinetic exergy and potential exergy are neglected in this study. In the pyrolysis system, all fluids entering and leaving the flows and all heat transfer boundaries are assumed to be in the reference condition. The CM’s correlation factor (\(\upbeta )\) was determined by Eq. (19).
Table 2 shows the results of the proximity analysis of biochar and activated carbon produced under different operating and activation conditions. The results showed that the moisture content of TW biochar during conventional pyrolysis ranged between 2.0 and 7.83 (wt)%, while the fixed carbon content varied between 3.60 and 0.93 (wt)%. In conventional pyrolysis, the moisture content increased with increasing pyrolysis temperature. However, the solid carbon content increased to 44.70% at a pyrolysis temperature of 500 °C and then decreased to 0.42 and 0.93 at temperatures between 700 and 900 °C. The The activation conditions and pyrolysis temperature affected the moisture and ash content of the activated carbon samples. Regardless of the activation conditions, the moisture and ash contents of the materials produced by pyrolysis at 300 °C increased. Moisture and ash contents of biochar and activated carbon obtained by pyrolysis at 300 °C increased independently of activation conditions. The lowest ash content (2 wt%) during pyrolysis at 300 °C was observed for sample TWAC-KOH-P300. The thermogravimetry -differential thermal analysis (TGA–DTA) and differential scanning calorimetry (DSC) results of the mixture of TW and 3 M KOH showed the occurrence of two peaks at about 100 °C and 212 °C at a pyrolysis temperature of less than 300 °C (Figure S1). The peak at about 100 °C is due to the water evaporated in the aqueous KOH solution. The negative peak in the DSC and the positive peak in the DTA at 212 °C is the result of the interaction between KOH and biomass. Combined with the low ash content of TWAC-KOH-P300, this result could be due to the conversion of KOH to silicate by SiO2 according to Eq. (23):
Table 2
Results of proximate analysis of biomass, biochar, and activated carbon materials
Samples
Moisture wt.%
Ash
wt.%
Volatile matter wt.%
Fixed carbon
wt.%
TW
2.00 ± 0.10
3.00 ± 0.1
93.40 ± 0.16
3.60 ± 0.12
TWBC-P300
3.60 ± 0.16
5.60 ± 0.03
68.30 ± 0.11
26.10 ± 0.29
TWAC-KOH-P300
7.00 ± 0.40
2.00 ± 0.01
96.80 ± 1.12
1.20 ± 0.05
TWAC-A-P300
7.10 ± 0.90
7.80 ± 0.08
85.60 ± 1.13
6.60 ± 1.10
TWAC-A-MW-P300
6.0 ± 0.08
12.0 ± 0.18
74.2 ± 1.77
13.80 ± 0.07
TWAC-KOH-MW-P300
5.90 ± 0.07
9.60 ± 0.11
90.20 ± 1.52
0.2 ± 0.05
TWBC-P500
4.50 ± 0.32
8.20 ± 0.12
47.10 ± 0.8
44.70 ± 0.15
TWAC-A-P500
3.70 ± 0.14
11.90 ± 0.03
55.00 ± 0.01
33.10 ± 0.06
TWAC-KOH-P500
5.60 ± 0.18
11.30 ± 0.03
76.20 ± 1.11
12.50 ± 0.06
TWAC-KOH-MW-P500
4.20 ± 0.16
11.60 ± 0.08
88.00 ± 1.02
0.40 ± 0.08
TWAC-A-MW-P500
2.70 ± 0.13
11.80 ± 0.09
87.10 ± 1.53
1.10 ± 0.01
TWAC-KOH-US-90-MW-P500
6.30 ± 0.11
11.20 ± 0.12
88.20 ± 0.89
0.60 ± 0.04
TWAC-A-US-90-MW-P500
5.10 ± 0.11
9.00 ± 0.10
86.20 ± 0.88
4.80 ± 0.04
TWBC-P700
6.33 ± 0.09
12.60 ± 0.17
86.98 ± 0.65
0.42 ± 0.01
TWBC-P900
7.83 ± 0.23
6.30 ± 0.07
92.77 ± 1.10
0.93 ± 0.05
TWAC- KOH-MW
5.10 ± 0.06
0.34 ± 0.07
98.03 ± 0.98
1.63 ± 0.05
TWAC-A-MW
2.48 ± 0.08
10.00 ± 0.11
64.80 ± 0.75
25.20 ± 0.06
HS
5.44 ± 0.05
0.85 ± 0.06
72.38 ± 1.22
21.33 ± 0.6
HSBC-P500
0.40 ± 0.01
1.81 ± 0.10
97.50 ± 0.76
0.69 ± 0.04
HSAC-A-P500
3.90 ± 0.11
8.13 ± 0.02
90.40 ± 1.12
1.47 ± 0.03
HSAC-A-MW-P500
4.00 ± 0.13
10.54 ± 0.05
89.30 ± 0.06
0.16 ± 0.02
TWAC—A-P700
2.02 ± 0.05
17.61 ± 0.03
76.03 ± 0.13
6.36 ± 0.08
TWAC-A-US90-MW-P700
1.05 ± 0.08
16.94 ± 0.17
80.23 ± 0.73
2.83 ± 0.05
TWAC-KOH-P700
3.64 ± 0.02
13.57 ± 0.12
84.76 ± 0.05
1.67 ± 0.07
TWAC-KOH-US90-MW-P700
3.80 ± 0.07
19.07 ± 0.83
80.76 ± 0.90
0.17 ± 0.01
TWAC-A-P900
0.86 ± 0.02
46.23 ± 0.92
49.21 ± 0.80
4.56 ± 0.04
TWAC-KOH-P900
2.58 ± 0.03
25.18 ± 0.18
61.07 ± 0.81
13.75 ± 0.03
TWAC-A-US90-MW-P900
0.45 ± 0.03
45.47 ± 1.82
46.20 ± 0.23
8.33 ± 0.65
TWAC-KOH-US90-MWP900
0.84 ± 0.04
19.09 ± 1.20
76.63 ± 0.67
4.28 ± 0.06
$$2KOH+{SiO}_{2}\to {K}_{2}{SiO}_{3}+{H}_{2}O$$
(23)
Silica removal by washing the AC after pyrolysis reduced the ash content of the AC. However, pyrolysis assisted by MW and KOH increased ash content and decreased moisture content.
MW activation increased the interaction between KOH and carbon precursors, depending on the amount of carbon in the AC. This led to a partial elimination of water and an increase in the KOH concentration [8]. Depending on the activation circumstances, pyrolysis at temperatures up to 500 °C displayed varying behaviors. Moisture content decreased in the presence of H3PO4 and increased slightly in the presence of KOH. OH groups separated from KOH can settle into the gaps in the structure and cause the formation of oxygen-containing groups (i.e., -OH, C = O, -COOH, C-O, O-C = O) [49]. In addition, it was found that the ash content of the activated carbon produced by activation with KOH at all temperatures of 500 °C and above is high. This is due to the formation of K2CO3, K2O and metallic K together with the ash content that TW forms. For this, a previous study [50] has shown that the reaction of carbon with KOH according to Eq. (24) can lead to carbonate. This reaction takes place thermodynamically between 475 and 530 °C. The resulting metallic K is mobile in the biochar matrix and also contributes to pore expansion by intercalation between the carbon layers [50].
Potassium reactions are highly favorable, exhibiting large negative free energies at the reaction temperature [52]. Additionally, it is well-established that alkali metal carbonates can decompose at temperatures below their melting point when in the presence of carbon [50]. Furthermore, temperature-programmed desorption experiments showed the evolution of CO and CO2 from KOH/C mixtures at temperatures above 700 °C [53]. Consequently, the K2O formed may also be expected to react with carbon via the following reaction:
$${K}_{2}O+C\leftrightarrow 2K+CO$$
(28)
Increasing the pyrolysis temperature to 700 °C showed different properties depending on the activation conditions. Moisture content decreased in the presence of H3PO4 and increased in the presence of KOH. The ash content of all materials produced at 700 °C increased due to the elimination of volatile substances during pyrolysis. According to the proximate analysis results in Table 2, at the pyrolysis temperature of 900 °C, the moisture content was the lowest and the ash content was the highest due to the maximum temperature. This significant increase in ash content may also be attributed to the significant elimination of volatile compounds during pyrolysis [54]. During the carbonization phase, a high volatile matter content often lowers the solids yield, but a low inorganic content is important as it leads to a low ash content and a high fixed carbon content [55]. When examining the results of the proximate analysis, it was found that the moisture content of TW was lower than that of HS.
3.2 Ultimate analysis results
Table 3 shows the results of the elemental and HHV analyses of biochar and activated carbon samples prepared under different operating and activation conditions. TW contains 45.4% C and its pyrolysis increases to values between 54.4% and 70.3% depending on the activation conditions and temperature. Pyrolysis in the presence of H3PO4 and KOH led to an increase in C content of 64.2% and 70.3%, respectively, and to a decrease in H, O, and N content. This is due to the loss of volatile compounds during the carbonization process, decarboxylation, and dehydration reactions [56]. However, the effect of KOH on the carbonization and dehydration of TW was greater than that of H3PO4. When biomass is activated with KOH at 300 °C, the oxygen concentration decreases, while the changes are negligible when activated with H3PO4. For these activations at 300 °C, the HHV values are between 20.48 and 26.53 MJ/kg. The most interesting parameters in terms of energy are the C and H concentrations, which contribute the most to the stored energy in the samples. Ash, O and N are also important energy indicators [57]. The C content of the biochar produced increased to 68.2% when TW was pyrolyzed at 500 °C. After TW activation with H3PO4 and KOH, the C content of the activated carbon increased to 69.2% and 80.1%, respectively, due to pyrolysis at 500° C. The C content was highest during KOH activation. MW activation with H3PO4 and KOH reduced the C and H content, but increased the O content compared to conventional pyrolysis at 500 °C. This is due to the interaction between the biomass and the activating chemical [58]. Pyrolysis of the TW at 500 °C increased the HHV of the biochar produced to 24.85 MJ/kg. After activation of the TW with H3PO4 and KOH, the pyrolysis at 500 °C increased the HHV of the activated carbon to 25.96 and 28.29 MJ/kg, respectively. It was also found that the HHV of TWBC-KOH-P500 was higher than that of H3PO4. Similar results were obtained for the conventional pyrolysis of HS at 500 °C, and the biochar produced has a HHV of 32.4 MJ/kg.
Table 3
The elemental analysis (wt.%) and HHV results of the biomass, biochar, and activated carbon
Sample
C
wt. %
H
wt. %
O
wt. %
N
wt. %
S
wt. %
H/C
O/C
(O + N)/C
HHV
(MJ/kg)
TW
45.40 ± 1.20
5.50 ± 0.19
46.30 ± 1.46
2.70 ± 0.11
0.10 ± 0.01
0.12
1.02
1.08
18.21
TWBC-P300
60.70 ± 3.46
5.10 ± 0.29
31.40 ± 2.82
2.70 ± 0.16
0.10 ± 0.00
0.08
0.52
0.56
23.61
TWAC-KOH-P300
70.30 ± 0.33
3.70 ± 0.54
24.30 ± 0.43
1.60 ± 0.08
0.10 ± 0.00
0.05
0.35
0.37
26.53
TWAC-A-P300
64.2 ± 1.19
4.10 ± 0.14
30.70 ± 1.05
1.0 ± 0.02
-
0.12
0.48
0.49
23.44
TWAC-A-MW-P300
54.4 ± 2.11
3.60 ± 0.14
40.90 ± 1.91
1.1 ± 0.04
-
0.07
0.75
0.77
20.48
TWAC-KOH-MW-P300
59.0 ± 0.42
5.60 ± 0.07
33.50 ± 1.50
1.90 ± 0.003
-
0.09
0.57
0.60
23.38
TWBC-P500
68.20 ± 1.32
2.90 ± 0.02
26.30 ± 1.12
2.50 ± 0.01
0.10 ± 0.00
0.04
0.39
0.42
24.85
TWAC-A-P500
69.20 ± 2.75
2.10 ± 0.12
28.20 ± 2.88
0.50 ± 0.02
-
0.03
0.41
0.41
25.96
TWAC-KOH-P500
80.10 ± 1.80
2.70 ± 0.00
16.60 ± 1.75
0.60 ± 0.08
-
0.03
0.21
0.21
28.29
TWAC-KOH-MW-P500
61.90 ± 1.72
2.30 ± 0.20
34.10 ± 1.52
1.60 ± 0.04
0.10 ± 0.00
0.04
0.55
0.58
26.21
TWAC-A-MW-P500
67.20 ± 0.34
1.70 ± 0.02
30.40 ± 0.31
0.70 ± 0.05
-
0.03
0.45
0.46
24.99
TWAC-KOH-US-90-MW-P500
74.70 ± 13.59
2.70 ± 0.50
20.50 ± 8.21
2.00 ± 0.32
0.10 ± 0.02
0.04
0.27
0.30
27.33
TWAC-A-US-90-MW-P500
65.60 ± 0.16
2.30 ± 0.07
31.60 ± 2.30
0.50 ± 0.01
-
0.04
0.48
0.49
16.77
TWBC-P700
69.50 ± 0.58
1.50 ± 0.03
26.70 ± 0.55
2.10 ± 0.04
0.20 ± 0.01
0.02
0.38
0.41
24.55
TWBC-P900
72.60 ± 1.67
0.70 ± 0.02
24.89 ± 1.62
1.80 ± 0.02
0.01 ± 0.01
0.01
0.34
0.37
27.19
TWAC- KOH-MW
48.80 ± 0.82
6.07 ± 0.06
44.96 ± 1.6
0.17 ± 0.01
-
0.12
0.92
0.92
17.18
TWAC-A-MW
54.10 ± 4.47
3.30 ± 0.26
41.00 ± 4.88
1.50 ± 0.14
0.10 ± 0.00
0.06
0.76
0.79
23.21
HS
47.78 ± 0.02
6.51 ± 0.01
45.39 ± 0.78
0.32 ± 0.02
-
0.04
0.22
0.23
19.36
HSBC-P500
78.88 ± 0.16
3.22 ± 0.01
17.41 ± 0.81
0.49 ± 0.02
-
0.04
0.22
0.23
32.40
HSAC-A-P500
65.12 ± 1.83
2.27 ± 0.01
32.43 ± 1.65
0.16 ± 0.00
0.02 ± 0.04
0.03
0.50
0.50
15.75
HSAC-A-MW-P500
62.02 ± 1.95
2.27 ± 0.22
35.55 ± 1.85
0.16 ± 0.02
-
0.04
0.57
0.58
21.53
TWAC- A-P700
54.50 ± 0.74
4.11 ± 0.07
39.45 ± 1.72
1.08 ± 0.06
0.86 ± 0.99
0.08
0.72
0.74
19.27
TWAC-A-US90-MW-P700
57.40 ± 0.14
2.19 ± 0.08
38.29 ± 1.72
2.12 ± 0.06
-
0.04
0.67
0.70
20.37
TWAC-KOH-P700
70.20 ± 1.08
1.20 ± 0.14
27.13 ± 1.72
1.47 ± 0.02
-
0.02
0.39
0.41
24.38
TWAC-KOH-US90-MW-P700
30.50 ± 0.49
0.71 ± 0.17
68.13 ± 0.44
0.66 ± 0.09
-
0.02
2.23
2.26
21.36
TWAC-A-P900
37.20 ± 1.46
1.42 ± 0.09
60.68 ± 1.43
0.70 ± 0.03
-
0.04
1.63
1.65
11.52
TWAC-KOH-P900
64.30 ± 0.18
2.72 ± 0.22
31.75 ± 0.37
0.86 ± 0.03
0.37 ± 0.06
0.04
0.49
0.51
15.03
TWAC-A-US90-MW-P900
35.90 ± 0.64
1.22 ± 0.03
60.36 ± 2.85
2.27 ± 2.30
0.25 ± 0.13
0.03
1.68
1.74
10.23
TWAC-KOH-US90-MWP900
69.50 ± 4.32
0.47 ± 0.08
29.27 ± 4.22
0.76 ± 0.01
-
0.01
0.42
0.43
18.21
The pyrolysis of TW at 700 °C increased the C content to 69.5%. After activation of TW with H3PO4 and KOH, pyrolysis at 700 °C increased the C content of the activated carbon to 54.5% and 70.2%, respectively. Subsequently, pyrolysis of TW activated with H3PO4 and KOH at 700 °C increased the activated carbon’s HHV to 19.27 and 24.38 MJ/kg, respectively.
As can be seen from Table 3, the C content of the biochar produced was increased to 72.6% by pyrolysis of TW at 900 °C. After TW activation with H3PO4 and KOH, the C content of the activated carbon decreased to 37.2% and 64.3%, respectively, due to pyrolysis at 900 °C. In addition to TW activation with H3PO4 and KOH, pyrolysis at 900 °C reduced the HHV of the activated carbon to 11.52 and 15.03 MJ/kg, respectively, which can be attributed to the significantly lower carbonization rate. In the pyrolysis of TW with MW and US, the composition of the activated carbon varied depending on the activating agent. The C content of the activated carbon increased when activated with KOH and decreased when activated with H3PO4. This decrease could be due to the dilution effect that H3PO4 exerts on the biomass during the activation process [20].
The results show that KOH activation leads to the highest increase in HHV, reaching 28.29 MJ/kg at 500 °C, compared to 25.96 MJ/kg for H₃PO₄ activation at the same temperature. Similarly, KOH activation at 700 °C resulted in a HHV of 24.38 MJ/kg, while H₃PO₄ activation reached 19.27 MJ/kg. However, at 900 °C, both activations decreased, with KOH-treated samples reaching 15.03 MJ/kg and H₃PO₄-treated samples reaching 11.52 MJ/kg, indicating a decreasing effect at higher pyrolysis temperatures.
3.3 Specific surface area and pore characteristics
The SSA, total and micro pore volume, and average pore radius of biomass, biochar and activated carbon samples are shown in Table 4. These properties of the produced materials varied depending on the operating parameters and activation conditions. Conventional pyrolysis of TW at 300 °C decreased the SSA value and increased the average pore diameter of the biochar, indicating the formation of macrospores. In addition, pyrolysis at 300 °C in the presence of KOH slightly increased the SSA (17.3 m2/g) of the activated carbon, while the pore radius was reduced from 55.6 Å to 24.7 Å.
Table 4
Surface area and pore properties of biomass, biochar, and activated carbon samples
Samples
SSA
(m2/g)
Vmicro
(cm3/g)
VTotal
(cm3/g)
Rp (Å)
TW
10.4
0.029
0.004
55.6
TWBC-P300
7.0
-
0.020
65.4
TWAC-KOH-P300
17.3
-
0.022
25.8
TWAC-A-P300
22.5
-
0.029
26.2
TWAC-A-MW-P300
22.5
-
0.065
58.4
TWAC-KOH-MW-P300
68.9
-
0.085
24.7
TWBC-P500
13.6
0.035
0.060
51.8
TWAC-A-P500
942.8
0.050
1.100
23.3
TWAC-KOH-MW-P500
73.6
0.001
0.120
31.3
TWAC-A-MW-P500
1556.0
-
2.000
26.4
TWAC-KOH-US-90-MW-P500
274.9
0.067
0.220
16.2
TWAC-A-US-90-MW-P500
941.2
0.080
1.440
30.7
TWBC-P700
13.9
0.012
0.039
66.2
TWBC-P900
24.6
0.006
0.049
80.1
TWAC- KOH-MW
5.60
-
0.010
47.3
TWAC-A-MW
23.8
-
0.004
39.1
HS
16.9
-
0.017
21.1
HSBC-P500
47.4
-
0.057
24.2
HSAC-A-P500
1283.0
0.327
0.877
13.6
HSAC-A-MW-P500
1731.0
0.303
1.527
17.6
TWAC- A-P700
181.3
0.004
0.350
78.0
TWAC-A-US90-MW-P700
883.5
0.100
0.200
59.0
TWAC-KOH-P700
563.6
0.220
0.340
23.9
TWAC-KOH-US90-MW-P700
246.1
0.109
0.200
28.9
TWAC-A-P900
315.5
0.036
0.443
56.1
TWAC-KOH-P900
819.5
0.325
0.516
25.2
TWAC-A-US90-MW-P900
714.9
0.145
0.773
43.3
TWAC-KOH-US90-MWP900
2011.0
0.824
1.106
22.0
The pyrolysis of TW at 500 °C led to a slight increase in the SSA of the biochar from 10.40 m2/g to 13.60 m2/g. However, pyrolysis at 500 °C in the presence of H3PO4 significantly increased the SSA (943 m2 /g) and total pore volume (1.1 cm3 g−1). In addition, MW-assisted acid-activated pyrolysis significantly increased the SSA (1556 m2/g) and total pore volume (2 cm3/g) of activated carbon, probably due to enhanced acid-biomass interaction and homogeneous heat distribution [8]. Activation of TW with KOH supported by MW (30 s) and US for 90 min at 500 °C increased the SSA and total pore volume to 274.9 m2/g and 0.22 cm3/g, respectively. Increasing the conventional pyrolysis temperature to 700 °C increased the SSA, total pore volume, and pore radius to 13.9 m2/g, 0.039 cm3/g, and 66.2 Å, respectively. Increasing the pyrolysis temperature to 700 °C in the presence of KOH led to a significant increase in the SSA of the activated carbon. This increase is probably due to the formation of additional micropores.
In addition, acid activation supplemented by MW and US prior to pyrolysis increased the surface area and total pore volume to 883.5 m2/g and 0.2 cm3/g, respectively. As shown in Table 4, increasing the temperature of conventional pyrolysis to 900 °C resulted in an increase in SSA, total pore volume and average pore radius by 24.5 m2/g, 0.049 cm3/g and 80.1 Å, respectively. Activation with KOH in combination with MW and US activation prior to pyrolysis led to a significant increase in SSA and total pore volume to 2011 m2/g and 1.106 cm3/g, respectively. After pre-activation of this sample, 24 h were waited before pyrolysis, so it can be said that the conduction time during biomass pre-activation has a significant effect on the SSA of activated carbon. The activation of HS showed different behaviors depending on the activation conditions. Activation of HS with H3PO4 at a pyrolysis temperature of 500 °C significantly increased the SSA of activated carbon from 16.95 to 1283 m2/g. MW-assisted activation of HS with H3PO4 significantly increased the surface area to 1731 m2/g with a simultaneous increase in pore volume.
The SSA values varied significantly depending on the activation method. H₃PO₄ activation at 500 °C significantly increased SSA to 942.8 m2/g, whereas KOH activation combined with MW treatment reached 274.9 m2/g under the same conditions. Moreover, MW-assisted H₃PO₄ activation at 500 °C further enhanced SSA to 1556 m2/g, demonstrating the effectiveness of combined physicochemical activation strategies. At 900 °C, KOH-MW-assisted activation resulted in the highest SSA value of 2011 m2/g, showing the influence of high-temperature and chemical activation synergy.
3.4 ANN modelling results
3.4.1 Training algorithm and transfer function selection
The optimal number of hidden neurons, the ideal number of iterations, and the transfer functions for the network’s hidden and output layers are displayed in Table 5 for each training technique. Training for HHV and SSA of biochar and activated carbon prediction is successful, as shown in Table 5. The ANN was trained iteratively using between 1 and 20 hidden neurons for each training algorithm. According to the test results, the best neural network performance was selected for each algorithm based on R, R2, MSE, and MAE. The results in Table 5 show that trainbfg is the worst-performing training algorithm for training and testing data, as the R2 value for the test is less than 0.80, indicating that the predicted HHV and SSA do not match the actual data. The results in Table 5 indicate that trainbfg is the poorest-performing training algorithm for both training and testing data, with R2 and R values for the test being below 0.65 and 0.80, respectively, suggesting that the predicted HHV and SSA do not closely align with the actual data. This is also reflected in the MSE and MAE values, which are higher than those of the other training algorithms.
Table 5
The effectiveness of various training algorithms in forecasting SSA and HHV of carbonize materials containing biochar and activated carbon
*HHV: Higher heating value, **SSA: Specific surface area
However, trainrp with 3 hidden neurons achieved the best results, with R values of 0.9735 for training and 0.9133 for testing, and R2 values of 0.9476 for training and 0.8341 for testing. The MAE and MSE errors for the test are lower than the others, as shown by the results in Table 5. The primary challenges in backpropagation algorithms are slow convergence and the network’s tendency to become trapped at local minimum points. Unlike traditional gradient descent approaches that rely on the magnitude of the gradient, trainrp updates the weight and bias values by considering only the sign of the gradient, which accelerates convergence and prevents local trapping [54‐56]. This mechanism made trainrp the superior algorithm in this study, especially given the small dataset. Its efficient handling of overfitting and its ability to achieve fast convergence with minimal computational cost contributed to its superior performance over other algorithms. The comprehensive evaluation and comparison presented in Table 6 highlight that the performance differences among training algorithms are significant, and trainrp’s ability to generalize across both training and test data without overfitting sets it apart as the most suitable training algorithm for this application.
Table 6
Comparison of machine learning methods
Method
Output
Train
Test
R
R2
MSE
MAE
R
R2
MSE
MAE
SVM
HHV*
0.8755
0.7665
0.0617
0.1535
0.8688
0.7549
0.1501
0.2846
SSA**
0.7618
0.5803
0.1529
0.2526
0.5236
0.2741
0.4143
0.4386
Overall
0.8520
0.7260
0.1073
0.2030
0.7916
0.6267
0.2822
0.3616
RT
HHV
0.9344
0.8731
0.0428
0.1585
0.8091
0.6546
0.1865
0.3725
SSA
0.9187
0.8439
0.0832
0.2110
0.5655
0.3198
0.3367
0.4221
Overall
0.9343
0.8729
0.0630
0.1847
0.7914
0.6263
0.2616
0.3973
GPR
HHV
0.9167
0.8403
0.0433
0.1468
0.7325
0.5366
0.2343
0.4011
SSA
1.0000
1.0000
0.0000
0.0001
0.6524
0.4256
0.3706
0.4363
Overall
0.9724
0.9457
0.0217
0.0734
0.7495
0.5617
0.3024
0.4187
MLR
HHV
0.8520
0.7259
0.0663
0.1865
0.8136
0.6619
0.2254
0.3585
SSA
0.5960
0.3552
0.1829
0.3511
0.2922
0.0854
0.6092
0.5335
Overall
0.8247
0.6801
0.1246
0.2688
0.7067
0.4994
0.4173
0.4460
KRR
HHV
0.9979
0.9957
0.0017
0.0392
0.4926
0.2427
0.3105
0.4623
SSA
0.9981
0.9962
0.0030
0.0517
0.6557
0.4300
0.3000
0.4211
Overall
0.9984
0.9969
0.0024
0.0454
0.7063
0.4989
0.3052
0.4417
GB
HHV
0.9999
0.9999
0.0001
0.0001
0.6573
0.4321
0.3623
0.4832
SSA
0.9999
0.9999
0.0001
0.0001
0.3314
0.1098
0.5100
0.5153
Overall
0.9999
0.9999
0.0001
0.0001
0.5784
0.3346
0.4361
0.4992
ANN
HHV
0.9202
0.8468
0.0314
0.1397
0.8193
0.6712
0.1653
0.3078
SSA
0.9853
0.9708
0.0103
0.0823
0.9495
0.9016
0.0553
0.2078
Overall
0.9735
0.9476
0.0209
0.111
0.9133
0.8341
0.1103
0.2578
*HHV: Higher heating value, **SSA: Specific surface area
3.4.2 Selection of the number of hidden neurons
The performance of the ANN is significantly impacted by the number of hidden neurons since an excessive number of hidden neurons causes over-fitting and an insufficient number of hidden neurons causes under-fitting [29]. The number of hidden neurons in each model was varied from 1 to 20. To evaluate the impact of the number of hidden neurons, errors like MAE and MSE are plotted versus the number of hidden neurons. Figure 3 shows that 3 is the optimal number of hidden neurons, as MAE and MSE errors are lowest for predictions of SSA and HHV value of biochar and activated carbon materials.
Fig. 3
The impact of the number of hidden neurons on MSE and MAE
In the modeling study with ANN, the result of the best iteration of the model for each hidden neuron is presented. The analysis in Table 5 shows that the model with 3 numbers of hidden neurons has a good performance in terms of R2 value. The MSE and MAE errors are also low. This shows that there are no appreciable variations between the predicted and actual numbers. As the performance trend showed no significant improvement, network training was stopped at 20 hidden neurons. As shown in Fig. 4 and Table 5, The R and R2 values for training and testing are greater than 0.91 and 0.83, respectively, indicating good ANN performance.
Fig. 4
Training and test regression results of the ANN model
3.4.3 Sensitivity analysis and evaluation of ANN results
Figure 5 illustrates the sensitivity analysis of the ANN model by evaluating the impact of sequentially removing individual features and analyzing the resulting changes in the model’s predictive performance. Two key metrics, Test MSE, and Test R, were presented to demonstrate the influence of each feature on the model’s accuracy. The “All” column represented the performance when all features were included, serving as the baseline for comparison. A single feature was removed in each subsequent step, and the remaining features were used to train and test the model. The increase in Test MSE and the decrease in Test R indicated the significance of the excluded feature.
Fig. 5
Sensitivity analysis of the ANN model: (a) Test MSE values after sequential feature removal, showing the impact of each feature on model error, and (b) Test R values indicating the correlation between predicted and actual values after feature removal
From the analysis, ash and C stand out as the most critical features, as their removal leads to significant increases in Test MSE and decreases in Test R. This highlights their crucial role in accurately predicting the response variables. Similarly, H and O also show notable impacts, further emphasizing the importance of elemental composition in the model’s predictive accuracy. On the other hand, features such as operating time, moisture, and N appear to have relatively lower effects on model performance, suggesting that their contributions may be less significant compared to others. The analysis highlighted the importance of using all features together. When all features were included, the model achieved its best performance, as shown in the baseline results. This indicated that the combination of multiple inputs helped the model capture complex interactions and relationships that could not be fully represented by individual features or reduced subsets. As a result, including all available features was essential for making accurate and reliable predictions, reducing errors, and enhancing the overall predictive power of the ANN model.
Following the sensitivity analysis, the model’s predictive performance with all features included was demonstrated, highlighting its ability to accurately predict both SSA and HHV of biochar and activated carbon materials ANN was constructed using the ideal parameters shown in Table S3, which were selected based on the data distribution, training procedure, transfer function, optimal number of hidden neurons, and the optimal number of iterations. In this model, 12 input variables (pyrolysis conditions, final and proximal analyses) were used to predict 2 responses (SSA and HHV). Yang et al. [59] stated that since the degree of correlation between the predicted and actual values is represented by R2, the general rule of thumb for assessing ANN performance is R2 regression approaching 1. Comparing the MSE and MAE errors with the R2 regression for the test, it was found that the trainrp performed better. Indeed, its regression correlation for the test was higher (0.9133), and its MSE and MAE errors were lower (0.11 and 0.25, respectively). From Fig. 6, we can conclude that the ANN system developed provided a good prediction for both outputs, as reflected by the high R values of 0.82 and 0.95 for the prediction of HHV and SSA of materials, respectively.
Fig. 6
Comparison of correlation values between predicted and actual HHV and SSA of biochar and activated carbon materials
In the study, the ANN model was compared with other ML techniques such as RT, GPR, and SVM. The comparative results of these models are shown in Table 6. The GPR model with the matern kernel function indicated a moderate predictive capability for HHV and the SSA of biochar and activated carbon materials, with R values ranging from 0.7325 to 0.6524, and R2 values ranging from 0.5366 to 0.4256. RT model gave a predictive potential with an overall R2 between 0.6263 and 0.8729, and R between 0.7914 and 0.9343 for testing and training data. The SVM model with a polynomial kernel function demonstrated predictive potential, with overall R2 values ranging from 0.6267 to 0.7260, and R values ranging from 0.7916 to 0.8520 for both testing and training data. Furthermore, the performances of ML models in estimating surface area were generally low. This is particularly evident in the case of SSA predictions, where models struggled to achieve reliable test performance. As seen in Table 6 and Fig. 7, the R values of the SVM, RT, and GPR models were greater than 0.75.
Fig. 7
Comparison of correlation values between predicted and actual HHV and SSA of biochar and activated carbon materials
In addition, the performances of MLR, KRR, and GBR were presented in Table 6. Although these models performed well during training, their performance on the test data was considerably lower, as shown by low R2 values (e.g., 0.2922 for MLR and 0.5784 for GBR). This indicates overfitting, where the models fail to generalize effectively to unseen data despite achieving high training accuracy. Similarly, SVM, RT, and GPR models exhibit varying degrees of overfitting, with RT and GPR showing significant discrepancies between their training and test results. Although SVM achieved the best overall test results among these models, its performance still highlights moderate overfitting, particularly in surface area predictions. These observations highlight the advantage of using a model like ANN, which demonstrated superior performance by balancing high accuracy with improved generalization to unseen data, effectively addressing the overfitting issues observed in SVM, RT, GPR, and regression-based models through consistently high R and R2 values across both training and test datasets. This reflects its ability to learn complex, non-linear relationships while resisting overfitting through mechanisms such as early stopping, optimized architecture, and robust training parameters. As shown in Table 6 and Fig. 7, the ANN model achieved the highest R values (0.9133 for testing and 0.9735 for training) and low MSE and MAE errors, highlighting its capability to deliver accurate and reliable predictions for both HHV and SSA.
3.6 Thermodynamic analysis
3.6.1 Yield and mass balance
In order to investigate the pyrolysis of TW and HS, a mass balance was drawn up. Table S4 shows the mass balance of TW and HS at different pyrolysis temperatures. The weight of the biomass and the inert gas fed into the system were investigated as inputs. The mass of H3PO4 and KOH used to activate the biomass was taken into account in the biomass assessment. The biochar and the activated carbon produced by the pyrolysis system are considered as output. At a pyrolysis temperature of 300 °C, the maximum yield of biochar from conventional pyrolysis was 48.2%.
The yield of biochar gradually decreased from 48.2 wt% to 28.1 wt% with increasing temperature from 300 °C to 900 °C. In summary, increasing the pyrolysis temperature has a negative effect on the biochar yield, as heavy hydrocarbons are thermally degraded at high temperatures, resulting in an increased yield of liquid and gaseous products [60].
However, the activated carbon produced by activation shows different behavior depending on the activation conditions. As shown in Table S4, the yield of activated carbon produced by H3PO4 activation increased, while the yield of activated carbon produced by KOH activation decreased. Above a temperature of 400 °C, KOH reacts with the active oxygenated species in the biomass and is completely converted to K2CO3, resulting in the formation of large amounts of gaseous products and phenols (up to 75%), which reduces the yield of activated carbon [61, 62].
3.6.2 Energy analysis
Table 7 shows the energy balance for the pyrolysis systems of TW and HS at different temperatures. The inputs are the energy of the biomass, the heat for the pyrolysis reaction, the heat for the pre-activation and the nitrogen gas. The energy outputs are the biochar and activated carbon materials and other pyrolysis products (bio-oil, biogas). It was found that as the pyrolysis temperature increased, the specific energy of the other products (gas and bio-oil) increased, while the specific energy of the biochar decreased. This is consistent with literature data that the yield of biochar in conventional pyrolysis decreases with increasing temperature and the yield of gas and bio-oil increases with increasing pyrolysis temperature due to polymerization/condensation reactions and volatilization of light components during pyrolysis [56]. The specific heat capacity of biochar increased from 35.64 to 59.40 MJ/kg by increasing the pyrolysis temperature from 300 to 900 °C. Depending on activation conditions and pyrolysis temperature, the energy content of biochar and activated carbon materials varied. In conventional pyrolysis, the energy content of the biochar decreased from 11.38 MJ/kg to 7.22 MJ/kg with increasing temperature from 300 to 700 °C. The energy content of the biochar produced at 900 °C was 7.64 MJ/kg, which represents a slight increase due to the higher carbonization rate and lower oxygen content [57]. As can be seen from Table 7, the energy of the activated carbon produced by activation varies depending on the activating agent. The energy consumed during the activation of the biomass by US and MW remained constant, as the biomass was activated at the same time and at the same temperature. The results of the energy analysis showed that the pyrolysis process alone accounted for more than 4/5 of the total energy consumed during the biochar production process. In addition, the pyrolysis process consumed more electrical energy during activation than the other activation processes (US and MW). The activated carbon produced at 500 °C (TW-KOH-US-90-MW-P500) has better energy efficiency (23.47%) and minimal losses according to the energy analysis of the pyrolysis process.
Table 7
Energy balance for pyrolysis of tea waste and hazelnut shell
Samples
Inputs (MJ/kg)
Outputs (MJ/kg)
E BM
EN2
EUS
EMW
Epyrolysis
Total
EBiochar
Ed
ηCM
TW
18.21
–
–
–
–
18.21
–
–
TWBC-P300
18.21
1 × 10–4
–
–
35.64
53.85
11.38
42.47
21.13
TWAC-KOH-P300
18.21
1 × 10–4
–
–
35.64
53.85
6.34
47.51
11.77
TWBC-P500
18.21
1 × 10–4
–
–
43.56
61.77
7.90
53.86
12.79
TWAC-A-P500
18.21
1 × 10–4
–
–
43.56
61.77
12.66
49.10
20.51
TWAC-KOH-MW-P500
18.21
1 × 10–4
–
0.036
43.56
61.80
4.43
57.38
7.16
TWAC-A-MW-P500
18.21
1 × 10–4
–
0.036
43.56
61.80
11.74
50.06
19.00
TWAC-KOH-US-90-MW-P500
18.21
1 × 10–4
2.16
0.036
43.56
63.96
15.01
48.95
23.47
TWAC-A-US-90-MW-P500
18.21
1 × 10–4
2.16
0.036
43.56
63.96
10.75
53.21
16.81
TWBC-P700
18.21
1 × 10–4
–
–
51.48
69.69
7.22
62.47
10.36
TWBC-P900
18.21
1 × 10–4
–
59.40
77.61
7.64
69.96
9.84
TWAC- KOH-MW
17.18
–
–
0.036
–
17.22
8.72
–
–
TWAC-A-MW
23.21
–
–
0.036
–
23.24
14.16
–
–
HS
18.91
–
–
–
–
18.91
–
–
HSBC-P500
18.91
1 × 10–4
–
–
43.56
55.50
10.73
51.74
17.18
HSAC-A-P500
18.91
1 × 10–4
–
–
43.56
55.50
9.34
53.12
14.95
HSAC-A-MW-P500
18.91
1 × 10–4
–
0.036
43.56
55.54
13.09
49.41
20.94
TWAC—A-P700
18.21
1 × 10–4
–
–
51.48
69.69
8.54
61.15
12.25
TWAC-A-US90-MW-P700
18.21
1 × 10–4
2.16
0.036
51.48
71.88
11.30
60.58
15.72
TWAC-KOH-P700
18.21
1 × 10–4
–
–
51.48
69.69
3.56
66.12
5.11
TWAC-KOH-US90-MW-P700
18.21
1 × 10–4
2.16
0.036
51.48
71.88
3.10
68.78
4.32
TWAC-A-P900
18.21
1 × 10–4
–
–
59.40
77.61
4.04
73.56
5.21
TWAC-KOH-P900
18.21
1 × 10–4
–
59.40
77.61
1.25
76.36
1.61
TWAC-A-US90-MW-P900
18.21
1 × 10–4
2.16
0.036
59.40
79.80
1.06
78.75
1.32
TWAC-KOH-US90-MWP900
18.21
1 × 10–4
2.16
0.036
59.40
79.80
1.44
78.36
1.81
3.6.3 Exergy analysis
Table 8 shows the influence of the pyrolysis temperature on the specific energy values of the pyrolysis components. The exergy efficiency was calculated using Eq. (22). It can be seen that the specific exergy of the biochar in conventional pyrolysis increases with the pyrolysis temperature [63], but that the specific exergy value of activated carbon obtained by activation varies according to activation conditions. In short, it was found that activation in the presence of KOH increases the specific exergy values of activated carbon, while activation in the presence of H3PO4 decreases the specific exergy values. The specific energy of activated carbon (TW-A) decreased from 27.4 MJ/kg at 500 °C to 12.91 MJ/kg at 900 °C, and the specific energy of activated carbon (TW-KOH) decreased from 27.6 MJ/kg at 300 °C to 15.6 MJ/kg at 900 °C, which might be due to the continuous flow of volatiles and lower activated carbon yield at higher temperatures, as in the reference [36]. However, higher processing temperatures often improve the physico-chemical properties of the charred material, including its SSA, pH and recalcitrance [64]. The highest energy efficiency (75.6%) was found for activated carbon produced at 300 °C (TW-KOH-P300) based on the energy analysis of the pyrolysis process. At this temperature, the exergy of the activated carbon is very high, while the exergy of the other products (gas and bio-oil) is minimal.
Table 8
Exergy analysis for pyrolysis of raw tea waste and hazelnut shell
Exergy analysis
Samples
Inputs (MJ/kg)
Outputs (MJ/kg)
ΨCM
(%)
ExBM
Expyrolysis
Total
ExCM
Exother
TW
19.47
–
19.47
–
–
–
TWBC-P300
19.47
17.10
36.58
24.58
11.99
67.21
TWAC-KOH-P300
19.47
17.10
36.58
27.66
8.91
75.64
TWBC-P500
19.47
26.76
46.24
26.08
20.16
56.39
TWAC-A-P500
19.47
26.76
46.24
27.40
18.83
59.26
TWAC-KOH-MW-P500
19.47
26.76
46.24
27.91
18.33
60.35
TWAC-A-MW-P500
19.47
26.76
46.24
26.50
19.73
57.32
TWAC-KOH-US-90-MW-P500
19.47
26.76
46.24
28.57
17.67
61.78
TWAC-A-US-90-MW-P500
19.47
26.76
46.24
17.57
28.66
37.99
TWBC-P700
19.47
35.71
55.18
25.98
29.20
47.08
TWBC-P900
19.47
44.31
63.78
28.86
34.92
45.26
TWAC- KOH-MW
19.47
–
19.47
–
19.47
–
TWAC-A-MW
19.47
–
19.47
–
19.47
–
HS
36.29
–
36.29
–
–
–
HSBC-P500
36.29
26.76
63.06
33.76
29.30
53.53
HSAC-A-P500
17.46
26.76
44.24
16.48
27.75
37.27
HSAC-A-MW-P500
24.09
26.76
50.86
22.84
28.02
44.91
TWAC- A-P700
19.47
35.71
55.18
20.26
34.92
36.72
TWAC-A-US90-MW-P700
19.47
35.71
55.18
21.74
33.44
39.41
TWAC-KOH-P700
19.47
35.71
55.18
25.84
29.34
46.83
TWAC-KOH-US90-MW-P700
19.47
35.71
55.18
25.16
30.02
45.59
TWAC-A-P900
19.47
44.31
63.78
12.91
50.86
20.24
TWAC-KOH-P900
19.47
44.31
63.78
15.62
48.16
24.49
TWAC-A-US90-MW-P900
19.47
44.31
63.78
11.52
52.26
18.06
TWAC-KOH-US90-MWP900
19.47
44.31
63.78
19.40
44.38
30.41
4 Conclusion
This study explored the production and characterization of biochar and activated carbon derived from tea waste (TW) and hazelnut shells (HS) through conventional pyrolysis and chemical/physical activation at varying temperatures. The materials were analyzed in terms of elemental composition, proximate properties, specific surface area (SSA), and higher heating value (HHV). To enhance predictive capabilities, an artificial neural network (ANN) model was developed using pyrolysis conditions, proximate analysis, and elemental analysis as input features. The ANN model, trained with the resilient backpropagation (RProp) algorithm, demonstrated high predictive accuracy, achieving a correlation coefficient (R) exceeding 0.91 and low mean absolute error (MAE) and mean squared error (MSE), surpassing alternative machine learning techniques.
Additionally, the study performed an energy and exergy analysis to evaluate process efficiency. The results indicated that electrical energy consumption during pyrolysis varied between 35.64 MJ/kg at 300 °C and 59.4 MJ/kg at 900 °C, with exergy values fluctuating based on temperature and pyrolysis conditions. Activation methods played a crucial role in determining material properties, as KOH activation at 500 °C resulted in the highest carbon content (80.1%), whereas ultrasound (US) and microwave (MW) activation significantly enhanced SSA, reaching 2011 m2/g at 900 °C. These findings emphasize the influence of activation strategies on the physicochemical properties of biochar and activated carbon.
With its ability to accurately predict key properties such as the HHV and SSA of biochar, the ANN model offers significant benefits in real-time process optimization. One major advantage of the proposed methodology is its scalability. Once trained, the model can be applied to various biomass types and pyrolysis conditions with minimal additional computational effort. This makes it suitable for industrial processes where feedstock variability and dynamic operating conditions are common challenges. Moreover, the model’s ability to generalize across different input conditions ensures that it can be integrated into larger-scale biochar production systems without constant retraining.
In terms of feasibility, the computational requirements for training and prediction are manageable with standard hardware, making the approach accessible for both small-scale and large-scale applications. The trained ANN model enables real-time predictions, reducing the dependency on costly and time-consuming experimental trials. For example, industries involved in carbon material production can leverage the model to optimize process parameters, predict product quality, and improve overall process efficiency, all while minimizing material waste and energy consumption.
Although the ANN model demonstrated strong performance in predicting the SSA and HHV of biochar and activated carbon materials, certain limitations regarding its generalizability should be acknowledged. The model was trained on a dataset derived from two biomass types (TW and HS) and specific pyrolysis conditions. As such, the predictive accuracy of the model for other biomass feedstocks or varying pyrolysis setups remains to be validated. Differences in feedstock composition, moisture content, and pyrolysis conditions could potentially impact model performance when applied beyond the current experimental parameters. Future studies should involve extending the model to a more diverse dataset incorporating different feedstocks and a wider range of pyrolysis setups. This would enhance the model’s generalizability and reliability for broader industrial applications, making it more robust for practical use in predicting the properties of biochars and activated carbons derived from diverse biomass sources.
Acknowledgements
The study was financed by Sivas Cumhuriyet University Research Funding with projects numbered M-2021-825 and M-2023-847. This paper is the result of the Master of Science (MS) thesis study of the first author.
Declarations
Ethical approval
Not applicable.
Competing interests
The author declares no competing interests.
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