Skip to main content

2019 | OriginalPaper | Buchkapitel

Functional, Technical and Economical Requirements Integration for Additive Manufacturing Design Education

verfasst von : Alain Bernard, Mary Kathryn Thompson, Giovanni Moroni, Tom Vaneker, Eujin Pei, Claude Barlier

Erschienen in: Additive Manufacturing – Developments in Training and Education

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Additive Manufacturing (AM) enables designers to consider the benefits of digital manufacturing from the early stages of design. This may include the use of part integration to combine all required functions, utilizing multiple materials, moving assemblies, different local properties such as colour and texture, etc. Cost analysis can also be factored in throughout the entire value chain, from design to the finishing operations in comparison to traditional processes and conventional ways of working. Therefore, the concept of Design for Additive Manufacturing (DfAM) is more than a geometrical issue on a CAD system, and not limited only to topological optimization or lattice integration.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
Zurück zum Zitat Adam, G. A. O., & Zimmer, D. (2014). Design for additive manufacturing: Element transitions and aggregated structures. CIRP Journal of Manufacturing Science and Technology, 7, 20–28.CrossRef Adam, G. A. O., & Zimmer, D. (2014). Design for additive manufacturing: Element transitions and aggregated structures. CIRP Journal of Manufacturing Science and Technology, 7, 20–28.CrossRef
Zurück zum Zitat Altaf, K., Rani, A. M. A., & Raghavan, V. R. (2013). Prototype production and experimental analysis for circular and profiled conformal cooling channels in aluminium filled epoxy injection mould tools. Rapid Prototyping Journal, 19(4), 220–229.CrossRef Altaf, K., Rani, A. M. A., & Raghavan, V. R. (2013). Prototype production and experimental analysis for circular and profiled conformal cooling channels in aluminium filled epoxy injection mould tools. Rapid Prototyping Journal, 19(4), 220–229.CrossRef
Zurück zum Zitat Atzeni, E., & Salmi, A. (2012). Economics of additive manufacturing for end-usable metal parts. The International Journal of Advanced Manufacturing Technology, 62(9–12), 1147–1155.CrossRef Atzeni, E., & Salmi, A. (2012). Economics of additive manufacturing for end-usable metal parts. The International Journal of Advanced Manufacturing Technology, 62(9–12), 1147–1155.CrossRef
Zurück zum Zitat Barlier, C., & Bernard, A. (2015). Fabrication additive: Du Prototypage Rapide à l’impression 3D. Dunod. Barlier, C., & Bernard, A. (2015). Fabrication additive: Du Prototypage Rapide à l’impression 3D. Dunod.
Zurück zum Zitat Baumers, M. (2012). Economic aspects of additive manufacturing: Benefits, costs and energy consumption. Doctoral dissertation. Baumers, M. (2012). Economic aspects of additive manufacturing: Benefits, costs and energy consumption. Doctoral dissertation.
Zurück zum Zitat Bernard, A., & Fischer, A. (2002). New trends on rapid product development. CIRP Annals—Manufacturing Technology, 51(2), 635–652.CrossRef Bernard, A., & Fischer, A. (2002). New trends on rapid product development. CIRP Annals—Manufacturing Technology, 51(2), 635–652.CrossRef
Zurück zum Zitat Bernard, A., Delplace, J. C., Perry, N., & Gabriel, S. (2003). Integration of CAD and rapid manufacturing for sand casting optimisation. Rapid Prototyping Journal, 9(5), 327–333.CrossRef Bernard, A., Delplace, J. C., Perry, N., & Gabriel, S. (2003). Integration of CAD and rapid manufacturing for sand casting optimisation. Rapid Prototyping Journal, 9(5), 327–333.CrossRef
Zurück zum Zitat Bobbio, L. D., Otis, R. A., Borgonia, J. P., Dillon, R. P., Shapiro, A. A., Liu, Z.-K., et al. (2017). Additive manufacturing of a functionally graded material from Ti-6Al-4 V to Invar: Experimental characterization and thermodynamic calculations. Acta Materalia, 127, 133–142.CrossRef Bobbio, L. D., Otis, R. A., Borgonia, J. P., Dillon, R. P., Shapiro, A. A., Liu, Z.-K., et al. (2017). Additive manufacturing of a functionally graded material from Ti-6Al-4 V to Invar: Experimental characterization and thermodynamic calculations. Acta Materalia, 127, 133–142.CrossRef
Zurück zum Zitat Brackett, D., Ashcroft, I., & Hague, R. (2011). Topology optimization for additive manufacturing, In 22nd Proceedings of the SFF Symposium, Austin, TX. Brackett, D., Ashcroft, I., & Hague, R. (2011). Topology optimization for additive manufacturing, In 22nd Proceedings of the SFF Symposium, Austin, TX.
Zurück zum Zitat di Angelo, L., & di Stefano, P. (2011). A neural network-based build time estimator for layer manufactured objects. The International Journal of Advanced Manufacturing Technology, 57(1–4), 215–224.CrossRef di Angelo, L., & di Stefano, P. (2011). A neural network-based build time estimator for layer manufactured objects. The International Journal of Advanced Manufacturing Technology, 57(1–4), 215–224.CrossRef
Zurück zum Zitat Doubrovski, E. L., Verlinden, J. C., & Horvath, I. (2012). First steps towards collaboratively edited design for additive manufacturing knowledge. In Solid Freeform Fabrication Symposium (pp. 891–901). Doubrovski, E. L., Verlinden, J. C., & Horvath, I. (2012). First steps towards collaboratively edited design for additive manufacturing knowledge. In Solid Freeform Fabrication Symposium (pp. 891–901).
Zurück zum Zitat Gao, T., & Zhang, W. (2010). Topology optimization involving thermo-elastic stress loads. Structural and Multidisciplinary Optimization, 42(5), 725–738.MathSciNetCrossRef Gao, T., & Zhang, W. (2010). Topology optimization involving thermo-elastic stress loads. Structural and Multidisciplinary Optimization, 42(5), 725–738.MathSciNetCrossRef
Zurück zum Zitat Gibson, I., Rosen, D. W., & Stucker, B. (2010). Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing. New York: Springer.CrossRef Gibson, I., Rosen, D. W., & Stucker, B. (2010). Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing. New York: Springer.CrossRef
Zurück zum Zitat Grimm, T. A. (2010) 3D printer benchmark: North American Edition. TA Grimm & Associates Inc. Retrieved January 10, 2015, from www.tagrimm.com. Grimm, T. A. (2010) 3D printer benchmark: North American Edition. TA Grimm & Associates Inc. Retrieved January 10, 2015, from www.​tagrimm.​com.
Zurück zum Zitat Hopkinson, N., & Dickens, P. (2003). Analysis of rapid manufacturing—Using layer manufacturing processes for production. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 217(1), 31–39. Hopkinson, N., & Dickens, P. (2003). Analysis of rapid manufacturing—Using layer manufacturing processes for production. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 217(1), 31–39.
Zurück zum Zitat Huang, Y., Leu, M. C., Mazumder, J., & Donmez, A. (2015). Additive manufacturing: current state, future potential, gaps and needs, and recommendations. Journal of Manufacturing Science and Engineering, 137(1), 014001.CrossRef Huang, Y., Leu, M. C., Mazumder, J., & Donmez, A. (2015). Additive manufacturing: current state, future potential, gaps and needs, and recommendations. Journal of Manufacturing Science and Engineering, 137(1), 014001.CrossRef
Zurück zum Zitat Kellens, K., Yasa, E., Renaldi, R., Dewulf, W., Kruth, J. P., & Duflou, J. (2011). Energy and resource efficiency of SLS/SLM processes (Keynote Paper). In SFF Symposium 2011 (pp. 1–16). Kellens, K., Yasa, E., Renaldi, R., Dewulf, W., Kruth, J. P., & Duflou, J. (2011). Energy and resource efficiency of SLS/SLM processes (Keynote Paper). In SFF Symposium 2011 (pp. 1–16).
Zurück zum Zitat Kim, D. B., Witherell, P., Lipman, R., & Feng, S. C. (2015). Streamlining the additive manufacturing digital spectrum: A systems approach. Additive Manufacturing, 5, 20–30.CrossRef Kim, D. B., Witherell, P., Lipman, R., & Feng, S. C. (2015). Streamlining the additive manufacturing digital spectrum: A systems approach. Additive Manufacturing, 5, 20–30.CrossRef
Zurück zum Zitat Lindeman, C., Jahnke, U., Moi, M., Koch, R. (2012). Analyzing product lifecycle costs for a better understanding of cost drivers in additive manufacturing. In Solid Freeform Fabrication Symposium—An Additive Manufacturing Conference, vol. 23. Lindeman, C., Jahnke, U., Moi, M., Koch, R. (2012). Analyzing product lifecycle costs for a better understanding of cost drivers in additive manufacturing. In Solid Freeform Fabrication Symposium—An Additive Manufacturing Conference, vol. 23.
Zurück zum Zitat Mehnen, J., Ding, J., Lockett, H., & Kazanas, P. (2014). Design study for wire and arc additive manufacture. International Journal of Product Development 20, 19(1–3), 2–20. Mehnen, J., Ding, J., Lockett, H., & Kazanas, P. (2014). Design study for wire and arc additive manufacture. International Journal of Product Development 20, 19(1–3), 2–20.
Zurück zum Zitat Mueller, B., Gebauer, M., Polster, S., Neugebauer, R., Malek, R., Kotzian, M., & Hund, R. (2013). Resource-efficient hot sheet metal forming by innovative die cooling with laser beam melted tooling components. In High Value Manufacturing: Advanced Research in Virtual and Rapid Prototyping: Proceedings of the 6th International Conference on Advanced Research in Virtual and Rapid Prototyping. CRC Press. Mueller, B., Gebauer, M., Polster, S., Neugebauer, R., Malek, R., Kotzian, M., & Hund, R. (2013). Resource-efficient hot sheet metal forming by innovative die cooling with laser beam melted tooling components. In High Value Manufacturing: Advanced Research in Virtual and Rapid Prototyping: Proceedings of the 6th International Conference on Advanced Research in Virtual and Rapid Prototyping. CRC Press.
Zurück zum Zitat Pelaingre, C., Barlier, C., Levaillant, C., & Batoz, J. L. (2002). Rapid Tooling for Thermoplastic injection molding: A cooling channels innovating design method for molds; RPD and Moulds Event 2002 (Moldes); CENTIFE, Mariagrande, Portugal; 7–11 October 2002. Pelaingre, C., Barlier, C., Levaillant, C., & Batoz, J. L. (2002). Rapid Tooling for Thermoplastic injection molding: A cooling channels innovating design method for molds; RPD and Moulds Event 2002 (Moldes); CENTIFE, Mariagrande, Portugal; 7–11 October 2002.
Zurück zum Zitat Pelaingre, C., Barlier, C., & Thabourey J. (2004). Innovating cooling channels system by the Stratoconception process; ProtoDesign, Feria Valencia; Valencia, Espagne; 6 mai 2004. Pelaingre, C., Barlier, C., & Thabourey J. (2004). Innovating cooling channels system by the Stratoconception process; ProtoDesign, Feria Valencia; Valencia, Espagne; 6 mai 2004.
Zurück zum Zitat Rickenbacher, L., Spierings, A., & Wegener, K. (2013). An integrated cost-model for selective laser melting (SLM). Rapid Prototyping Journal, 19(3), 208–214.CrossRef Rickenbacher, L., Spierings, A., & Wegener, K. (2013). An integrated cost-model for selective laser melting (SLM). Rapid Prototyping Journal, 19(3), 208–214.CrossRef
Zurück zum Zitat Ruffo, M., Tuck, C., & Hague, R. (2006). Cost estimation for rapid manufacturing-laser sintering production for low to medium volumes. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 220(9), 1417–1427.CrossRef Ruffo, M., Tuck, C., & Hague, R. (2006). Cost estimation for rapid manufacturing-laser sintering production for low to medium volumes. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 220(9), 1417–1427.CrossRef
Zurück zum Zitat Rumpf, R. C., Pazos, J., Garcia, C. R., Ochoa, L., & Wicker, R. (2013). 3D printed lattices with spatially variant self-collimation. Progress in Electromagnetics Research, 139, 1–14.CrossRef Rumpf, R. C., Pazos, J., Garcia, C. R., Ochoa, L., & Wicker, R. (2013). 3D printed lattices with spatially variant self-collimation. Progress in Electromagnetics Research, 139, 1–14.CrossRef
Zurück zum Zitat Seepersad, C. C. (2014). Challenges and opportunities in design for additive manufacturing. 3D Printing and Additive Manufacturing, 1(1), 10–13. Seepersad, C. C. (2014). Challenges and opportunities in design for additive manufacturing. 3D Printing and Additive Manufacturing, 1(1), 10–13.
Zurück zum Zitat Teitelbaum, G. A. (2009). Proposed build guidelines for use in fused deposition modeling to reduce build time and material volume. ProQuest. Teitelbaum, G. A. (2009). Proposed build guidelines for use in fused deposition modeling to reduce build time and material volume. ProQuest.
Zurück zum Zitat Teufelhart, S., & Reinhart, G. (2012). Optimization of strut diameters in lattice structures. In Proceedings of the 23rd Solid Freeform Fabrication (SFF) Symposium. Teufelhart, S., & Reinhart, G. (2012). Optimization of strut diameters in lattice structures. In Proceedings of the 23rd Solid Freeform Fabrication (SFF) Symposium.
Zurück zum Zitat Thomas D.S., & Gilbert, S.W. (2014). Costs and Cost Effectiveness of Additive Manufacturing; A Literature Review and Discussion. NIST Special Publication 1176. Thomas D.S., & Gilbert, S.W. (2014). Costs and Cost Effectiveness of Additive Manufacturing; A Literature Review and Discussion. NIST Special Publication 1176.
Zurück zum Zitat Thomas, D. (2009). The development of design rules for selective laser melting. Doctoral dissertation, University of Wales. Thomas, D. (2009). The development of design rules for selective laser melting. Doctoral dissertation, University of Wales.
Zurück zum Zitat Thompson, M. K., Stolfi, A., & Mischkot, M. (2016a). Process chain modeling and selection in an additive manufacturing context. CIRP Journal of Manufacturing Science and Technology, 12, 25–34.CrossRef Thompson, M. K., Stolfi, A., & Mischkot, M. (2016a). Process chain modeling and selection in an additive manufacturing context. CIRP Journal of Manufacturing Science and Technology, 12, 25–34.CrossRef
Zurück zum Zitat Thompson, M. K., Moroni, G., Vaneker, T., Fadel, G., Campbell, I., Gibson, I., et al. (2016b). Design for additive manufacturing: Trends, opportunities, considerations, and constraints. CIRP Annals-Manufacturing Technology, 65(2), 737–760.CrossRef Thompson, M. K., Moroni, G., Vaneker, T., Fadel, G., Campbell, I., Gibson, I., et al. (2016b). Design for additive manufacturing: Trends, opportunities, considerations, and constraints. CIRP Annals-Manufacturing Technology, 65(2), 737–760.CrossRef
Zurück zum Zitat Vayre, B., Vignat, F., & Villeneuve, F. (2013). Identification on some design key parameters for additive manufacturing: Application on electron beam melting. Procedia CIRP, 7, 264–269.CrossRef Vayre, B., Vignat, F., & Villeneuve, F. (2013). Identification on some design key parameters for additive manufacturing: Application on electron beam melting. Procedia CIRP, 7, 264–269.CrossRef
Zurück zum Zitat Vayre, B., Vignat, F., & Villeneuve, F. (2012). Designing for additive manufacturing. Procedia CIRP, 3, 632–637.CrossRef Vayre, B., Vignat, F., & Villeneuve, F. (2012). Designing for additive manufacturing. Procedia CIRP, 3, 632–637.CrossRef
Zurück zum Zitat Yan, C., Hao, L., Hussein, A., & Raymont, D. (2012). Evaluations of cellular lattice structures manufactured using selective laser melting. International Journal of Machine Tools and Manufacture, 62, 32–38.CrossRef Yan, C., Hao, L., Hussein, A., & Raymont, D. (2012). Evaluations of cellular lattice structures manufactured using selective laser melting. International Journal of Machine Tools and Manufacture, 62, 32–38.CrossRef
Zurück zum Zitat Zhang, Y., & Bernard, A. (2013). Generic build time estimation model for parts produced by SLS. In High value manufacturing: Advanced research in virtual and rapid prototyping. Proceedings of the 6th International Conference on Advanced Research in Virtual and Rapid Prototyping (pp. 43–48). Zhang, Y., & Bernard, A. (2013). Generic build time estimation model for parts produced by SLS. In High value manufacturing: Advanced research in virtual and rapid prototyping. Proceedings of the 6th International Conference on Advanced Research in Virtual and Rapid Prototyping (pp. 43–48).
Zurück zum Zitat Zhang, Y., Bernard, A., Munguia Valenzuel, J., & Karunakaran, K. P. (2015). Fast adaptive modeling method for build time estimation in Additive Manufacturing. CIRP Journal of Manufacturing Science and Technology, 10, 49–60.CrossRef Zhang, Y., Bernard, A., Munguia Valenzuel, J., & Karunakaran, K. P. (2015). Fast adaptive modeling method for build time estimation in Additive Manufacturing. CIRP Journal of Manufacturing Science and Technology, 10, 49–60.CrossRef
Zurück zum Zitat Zhang, Y., Bernard, A., Gupta, R. K., & Harik R. (2016). Feature based orientation optimization for additive manufacturing. Rapid Prototyping Journal, 22(2). Zhang, Y., Bernard, A., Gupta, R. K., & Harik R. (2016). Feature based orientation optimization for additive manufacturing. Rapid Prototyping Journal, 22(2).
Metadaten
Titel
Functional, Technical and Economical Requirements Integration for Additive Manufacturing Design Education
verfasst von
Alain Bernard
Mary Kathryn Thompson
Giovanni Moroni
Tom Vaneker
Eujin Pei
Claude Barlier
Copyright-Jahr
2019
DOI
https://doi.org/10.1007/978-3-319-76084-1_12

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.