Global Approach of Tribomechanical Development of Hybrid Aluminium Matrix Syntactic Foams

Hybrid syntactic foams with AlSi12 aluminium matrix were produced by pressure infiltration. The volume ratio of iron to ceramic hollow sphere reinforcement (in the same size range) was varied, and hybrid syntactic foams were also produced with bimodal size ceramic reinforcement. Previously, a very detailed analysis of the mechanical properties of the composites was made with quasi-static compression tests, and their tribological properties were investigated by pin-on-disc method in dry and lubricated conditions. The present article establishes and clarifies the correlations between mechanical and tribological properties. The coefficient of friction, height loss of the specimens and specific wear showed good correlation with different mechanical parameters, e.g. density, structural stiffness and yield strength. The established trends and correlations between mechanical and tribological behaviour enable a better understanding of materials design and selection for further applications of mechanically loaded sliding machine parts.