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The International Journal of Advanced Manufacturing Technology

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11.05.2021 | ORIGINAL ARTICLE

Heat-assisted hole-clinching process for joining magnesium alloy and ultra-high-strength steel

verfasst von: Shanling Han, Zhiyong Wang, Zhipeng Wang, Zhiyong Li, Yong Li

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 1-2/2021

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Abstract

Due to the limited formability of magnesium alloy and ultra-high-strength steel, joining by forming of these dissimilar materials is still a big challenge, which requires suitable manufacturing technologies. To join both of the two limited formability materials, a heat-assisted hole-clinching process was investigated using numerical method and experiment test; AZ31B was chosen as the material of the upper sheet, and the numerical model was built in the DEFORM-2D software; isothermal thermo-dynamic coupling method was used to analyze the effect of upper sheet temperature on its formability during hole-clinching using the proposed numerical model and experiment tests. Meanwhile, the stress developing during hole-clinching which causes material fractures were analyzed, and damage distribution and fracture evolution were investigated. The results showed that the heat-assisted hole-clinching process can be predicted by the proposed numerical model; the formability of magnesium increased significantly as upper sheet temperature is raised; AZ31B and 22MnB5 can be joined using a hole-clinching method with the usage of heat. The results point to the applicability of the heat-assisted hole-clinching process to the joining of two limited formability materials.

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Titel: Heat-assisted hole-clinching process for joining magnesium alloy and ultra-high-strength steel
verfasst von: Shanling Han
Zhiyong Wang
Zhipeng Wang
Zhiyong Li
Yong Li
Publikationsdatum: 11.05.2021
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 1-2/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-07214-z

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