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Erschienen in: The International Journal of Advanced Manufacturing Technology 1-2/2021

13.06.2021 | ORIGINAL ARTICLE

Hybrid tool servo diamond turning of multiscale optical surface based on spectral separation of tool path

verfasst von: Shengyuan Yang, Deping Yu, Hong Yang, Yanbing Feng, Xiaoming Liu, Zhengxin Yin

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 1-2/2021

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Abstract

Multiscale optical surface (MOS) that contains non-rotational symmetry micro-features and large sag height macro-features is promising in optics, due to their special optical advantages. Diamond turning with the slow tool servo (STS) or fast tool servo (FTS) is widely used for fabricating optical surfaces. However, due to the limited dynamic performance of STS and the small stroke of FTS, applying STS or FTS alone cannot efficiently fabricate MOS. Therefore, in this paper, a hybrid tool servo (HTS) diamond turning technique was presented to efficiently produce MOS. By integrating characters of the high dynamic performance of FTS and long stroke of STS, the new technique fulfills the strict requirements of manufacturing MOS. Methods for generating tool path in CAD software and separating the tool path into STS path and FTS path based on its spectral features were proposed. Besides, tool path evaluations were conducted to predict the profile errors with considering the dynamic performance of STS and FTS, based on the suitable machining parameters selected. A machining experiment of a typical MOS was carried out using the proposed technique. Results showed that the MOS was efficiently fabricated with no tool interference mark on the fabricated surface and a maximum profile error of about 2.8 μm.

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Metadaten
Titel
Hybrid tool servo diamond turning of multiscale optical surface based on spectral separation of tool path
verfasst von
Shengyuan Yang
Deping Yu
Hong Yang
Yanbing Feng
Xiaoming Liu
Zhengxin Yin
Publikationsdatum
13.06.2021
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 1-2/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-021-07406-7

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