Influence of particle size and particle loading on mechanical properties of silicon carbide–reinforced epoxy composites

In this study, the effect of particle size and particle content of silicon carbide fillers in epoxy matrix on the mechanical properties and microstructure of the developed composites was investigated. Silicon carbide fillers sized to < 45 μm and 90–45 μm were incorporated to epoxy composites to obtain volume fractions of 2, 4, 6 and 8 wt% of SiC. Mechanical properties including flexural strength, compressive strength and hardness tests of the composite samples were performed according to ASTM D790-03 (2003), ASTM D695-15 (2015) and EN 1534 standards. Surface morphology, crack propagation and particulate dispersion were observed using scanning electron microscopes (SEM). The results of the mechanical properties obtained were examined statistically and the results that a strong negative correlation between hardness and flexural strength but the individual correlation between hardness and flexural modulus, compressive stress and compressive modulus were positive. Results also showed that the inclusion of small particulate silicon carbide (< 45 μm) displayed superior mechanical properties in term of flexural, compressive and hardness characterizations at a given volume fraction. Flexural properties of the composite samples decrease with increase in filler concentrations while the compressive strength and hardness increase as particulate loading increase. In terms of microstructure, uniform dispersion of silicon carbide particulates was observed within epoxy matrix with linear crack propagation.