Skip to main content
Erschienen in: Journal of Failure Analysis and Prevention 2/2018

01.04.2018 | Technical Article---Peer-Reviewed

Investigation on Axial Displacement Fault Mechanism Based on Dynamic Characteristic Coefficients Identification of Tilting-Pad Thrust Bearing

verfasst von: Binbin Liu, Weimin Wang, Ya Zhang, Xing Shao, Weibo Li

Erschienen in: Journal of Failure Analysis and Prevention | Ausgabe 2/2018

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

To prevent the thrust bearing damage faults, the thrust bearing pad temperature and the static axial displacement variation are usually monitored and cared about, but axial vibration caused by axial dynamic excitation can also result in the severe rubbing. An electric oil pump system with overflow valve is designed on a similar industrial centrifugal compressor test-rig to apply the axial low-frequency excitation from 3 to 7 Hz, and the axial and radial vibration response amplitudes are analyzed. Then, the stiffness and damping coefficients of tilting-pad thrust bearing (TPTB) are identified by instrumental variable filter (IVF) algorithm to reveal the mechanism of TPTB dynamic characteristics affecting axial vibration. Finally, a fault case about surge and the rubbing of thrust bearing is studied. Compared with axial vibration, radial vibration does not directly correlate to axial excitation, and the axial frequency spectrum is an effective method to diagnose axial displacement faults; the static axial load, the dynamic excitation amplitude and the excitation frequency all exert influence on thrust bearing dynamic characteristics and axial vibration response. The research results can guide the design of thrust bearings and help to diagnose the axial displacement faults, while the test device and method can be used to measure the static and dynamic characteristics of thrust bearings.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Q. Li, W. Wang, B. Weaver et al., Model-based interpolation-iteration method for bearing coefficients identification of operating flexible rotor-bearing system. Int. J. Mech. Sci. 131–132, 471–479 (2017)CrossRef Q. Li, W. Wang, B. Weaver et al., Model-based interpolation-iteration method for bearing coefficients identification of operating flexible rotor-bearing system. Int. J. Mech. Sci. 131–132, 471–479 (2017)CrossRef
2.
Zurück zum Zitat T.W. Dimond, A.A. Younan, P. Allaire, The effect of tilting pad journal bearing dynamic models on the linear stability analysis of an 8-stage compressor. J. Eng. Gas Turbines Power 134(5), 110–115 (2012)CrossRef T.W. Dimond, A.A. Younan, P. Allaire, The effect of tilting pad journal bearing dynamic models on the linear stability analysis of an 8-stage compressor. J. Eng. Gas Turbines Power 134(5), 110–115 (2012)CrossRef
3.
Zurück zum Zitat M. Kalita, S.K. Kakoty, Analysis of whirl speeds for rotor-bearing systems supported on fluid film bearings. Mech. Syst. Signal Process. 18(6), 1369–1380 (2004)CrossRef M. Kalita, S.K. Kakoty, Analysis of whirl speeds for rotor-bearing systems supported on fluid film bearings. Mech. Syst. Signal Process. 18(6), 1369–1380 (2004)CrossRef
4.
Zurück zum Zitat L. San Andrés, B. Koo, M. Hemmi, A flow starvation model for tilting pad journal bearings and evaluation of frequency response functions: a contribution towards understanding the onset of low frequency shaft motions, Proceedings of ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition. Charlotte, NC, USA (2017) L. San Andrés, B. Koo, M. Hemmi, A flow starvation model for tilting pad journal bearings and evaluation of frequency response functions: a contribution towards understanding the onset of low frequency shaft motions, Proceedings of ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition. Charlotte, NC, USA (2017)
5.
Zurück zum Zitat B. Schweizer, Oil whirl, oil whip and whirl/whip synchronization occurring in rotor systems with full-floating ring bearings. Nonlinear Dyn. 57(4), 509–532 (2009)CrossRef B. Schweizer, Oil whirl, oil whip and whirl/whip synchronization occurring in rotor systems with full-floating ring bearings. Nonlinear Dyn. 57(4), 509–532 (2009)CrossRef
6.
Zurück zum Zitat H.F.D. Castro, K.L. Cavalca, R. Nordmann, Whirl and whip instabilities in rotor-bearing system considering a nonlinear force model. J. Sound Vib. 317(1), 273–293 (2008)CrossRef H.F.D. Castro, K.L. Cavalca, R. Nordmann, Whirl and whip instabilities in rotor-bearing system considering a nonlinear force model. J. Sound Vib. 317(1), 273–293 (2008)CrossRef
7.
Zurück zum Zitat A. Artiles, H. Heshmat, Analysis of starved journal bearings including temperature and cavitation effects. J. Tribol. 107(1), 1–13 (1985)CrossRef A. Artiles, H. Heshmat, Analysis of starved journal bearings including temperature and cavitation effects. J. Tribol. 107(1), 1–13 (1985)CrossRef
8.
Zurück zum Zitat B.R. Nichols, R.L. Fittro, C.P. Goyne, Subsynchronous vibration patterns under reduced oil supply, Proceedings of ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition. Charlotte, NC, USA (2017) B.R. Nichols, R.L. Fittro, C.P. Goyne, Subsynchronous vibration patterns under reduced oil supply, Proceedings of ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition. Charlotte, NC, USA (2017)
9.
Zurück zum Zitat G.L. Arnulfi, P. Giannattasio, C. Giusto et al., Multistage centrifugal compressor surge analysis: part i—experimental investigation. J. Turbomach. 121(2), 305–311 (1999)CrossRef G.L. Arnulfi, P. Giannattasio, C. Giusto et al., Multistage centrifugal compressor surge analysis: part i—experimental investigation. J. Turbomach. 121(2), 305–311 (1999)CrossRef
10.
Zurück zum Zitat G.L. Arnulfi, P. Giannattasio, C. Giusto et al., Multistage centrifugal compressor surge analysis: part ii—numerical simulation and dynamic control parameters evaluation. J. Turbomach. 121(2), 312–320 (1999)CrossRef G.L. Arnulfi, P. Giannattasio, C. Giusto et al., Multistage centrifugal compressor surge analysis: part ii—numerical simulation and dynamic control parameters evaluation. J. Turbomach. 121(2), 312–320 (1999)CrossRef
11.
Zurück zum Zitat A. Bianchini, D. Biliotti, D.T. Rubino et al., Experimental analysis of the pressure field inside a vaneless diffuser from rotating stall inception to surge. J. Turbomach. Trans. ASME. 137(11), 111007-1-10 (2015)CrossRef A. Bianchini, D. Biliotti, D.T. Rubino et al., Experimental analysis of the pressure field inside a vaneless diffuser from rotating stall inception to surge. J. Turbomach. Trans. ASME. 137(11), 111007-1-10 (2015)CrossRef
12.
Zurück zum Zitat H. Tamaki, H. Nakao, T. Aizawa, Experimental study on surge inception in a centrifugal compressor. Int. J. Fluid Mach. Syst. 2(4), 466–472 (2009)CrossRef H. Tamaki, H. Nakao, T. Aizawa, Experimental study on surge inception in a centrifugal compressor. Int. J. Fluid Mach. Syst. 2(4), 466–472 (2009)CrossRef
13.
Zurück zum Zitat C. Rodgers, Centrifugal compressor inlet guide vanes for increased surge margin. J. Turbomach. Trans. ASME. 113(4), 696–702 (1991)CrossRef C. Rodgers, Centrifugal compressor inlet guide vanes for increased surge margin. J. Turbomach. Trans. ASME. 113(4), 696–702 (1991)CrossRef
14.
Zurück zum Zitat S.Y. Yoon, Z. Lin, W. Jiang et al., Flow-rate observers in the suppression of compressor surge using active magnetic bearings. J. Turbomach. 135(4), 041015-1-11 (2013)CrossRef S.Y. Yoon, Z. Lin, W. Jiang et al., Flow-rate observers in the suppression of compressor surge using active magnetic bearings. J. Turbomach. 135(4), 041015-1-11 (2013)CrossRef
15.
Zurück zum Zitat S. Berger, O. Bonneau, J. Frêne, Influence of axial thrust bearing defects on the dynamic behavior of an elastic shaft. Tribol. Int. 33(3–4), 153–160 (2000)CrossRef S. Berger, O. Bonneau, J. Frêne, Influence of axial thrust bearing defects on the dynamic behavior of an elastic shaft. Tribol. Int. 33(3–4), 153–160 (2000)CrossRef
16.
Zurück zum Zitat U. Nishio, K. Somaya, S. Yoshimoto, Numerical calculation and experimental verification of static and dynamic characteristics of aerostatic thrust bearings with small feedholes. Tribol. Int. 44(12), 1790–1795 (2011)CrossRef U. Nishio, K. Somaya, S. Yoshimoto, Numerical calculation and experimental verification of static and dynamic characteristics of aerostatic thrust bearings with small feedholes. Tribol. Int. 44(12), 1790–1795 (2011)CrossRef
17.
Zurück zum Zitat A. Guo, X. Wang, J. Jin et al., Experimental test of static and dynamic characteristics of tilting-pad thrust bearings. Adv. Mech. Eng. 7(7), 1–8 (2015)CrossRef A. Guo, X. Wang, J. Jin et al., Experimental test of static and dynamic characteristics of tilting-pad thrust bearings. Adv. Mech. Eng. 7(7), 1–8 (2015)CrossRef
18.
Zurück zum Zitat M. Wodtke, M. Fillon, A. Schubert et al., Study of the influence of heat convection coefficient on predicted performance of a large tilting-pad thrust bearing. J. Tribol. 135(2), 021702-1-11 (2013) M. Wodtke, M. Fillon, A. Schubert et al., Study of the influence of heat convection coefficient on predicted performance of a large tilting-pad thrust bearing. J. Tribol. 135(2), 021702-1-11 (2013)
19.
Zurück zum Zitat L. Zhai, Y. Luo, Z. Wang et al., A review on the large tilting pad thrust bearings in the hydropower units. Renew. Sustain. Energy Rev. 69, 1182–1198 (2016) L. Zhai, Y. Luo, Z. Wang et al., A review on the large tilting pad thrust bearings in the hydropower units. Renew. Sustain. Energy Rev. 69, 1182–1198 (2016)
20.
Zurück zum Zitat M. Fillon, Performance of a hydrodynamic fixed geometry thrust bearing: comparison between experimental data and numerical results. Tribol. Trans. 49(3), 419–426 (2006)CrossRef M. Fillon, Performance of a hydrodynamic fixed geometry thrust bearing: comparison between experimental data and numerical results. Tribol. Trans. 49(3), 419–426 (2006)CrossRef
21.
Zurück zum Zitat W. Wang, J. Gao, Y. Li, et al, Study of fault self-recovery and seal improvement for centrifugal compressor. ASME Turbo Expo 2010: Power for Land, Sea, and Air. Glasgow, Scotland (2010) W. Wang, J. Gao, Y. Li, et al, Study of fault self-recovery and seal improvement for centrifugal compressor. ASME Turbo Expo 2010: Power for Land, Sea, and Air. Glasgow, Scotland (2010)
22.
Zurück zum Zitat W.M. Wang, Z.Q. Xin, W.Z. An, Investigation on the modeling of rotor axial displacement fault diagnosis and prognosis for centrifugal compressor. Adv. Mater. Res. 139–141, 2542–2545 (2010)CrossRef W.M. Wang, Z.Q. Xin, W.Z. An, Investigation on the modeling of rotor axial displacement fault diagnosis and prognosis for centrifugal compressor. Adv. Mater. Res. 139–141, 2542–2545 (2010)CrossRef
23.
Zurück zum Zitat U. Haupt, K. Bammert, M. Rautenberg, Blade vibration on centrifugal compressors—blade response to different excitation conditions. Int. J. Turbo Jet Engines 4(3–4), 271–284 (1987) U. Haupt, K. Bammert, M. Rautenberg, Blade vibration on centrifugal compressors—blade response to different excitation conditions. Int. J. Turbo Jet Engines 4(3–4), 271–284 (1987)
24.
Zurück zum Zitat W. Wang, Q. Li, L. Chen, et al, Effect of specific load of bearing on the centrifugal compressor rotordynamic stability, Proceedings of ASME Turbo Expo 2015: Turbomachinery Technical Conference and Exposition. Montreal, Quebec, Canada (2015) W. Wang, Q. Li, L. Chen, et al, Effect of specific load of bearing on the centrifugal compressor rotordynamic stability, Proceedings of ASME Turbo Expo 2015: Turbomachinery Technical Conference and Exposition. Montreal, Quebec, Canada (2015)
25.
Zurück zum Zitat W. Wang, Q. Li, J. Gao et al., An identification method for damping ratio in rotor systems. Mech. Syst. Signal Process. 68–69, 536–554 (2016)CrossRef W. Wang, Q. Li, J. Gao et al., An identification method for damping ratio in rotor systems. Mech. Syst. Signal Process. 68–69, 536–554 (2016)CrossRef
26.
Zurück zum Zitat S.E. Diaz, Andrés L. San, A method for identification of bearing force coefficients and its application to a squeeze film damper with a bubbly lubricant. Tribol. Trans. 42(4), 739–746 (1999)CrossRef S.E. Diaz, Andrés L. San, A method for identification of bearing force coefficients and its application to a squeeze film damper with a bubbly lubricant. Tribol. Trans. 42(4), 739–746 (1999)CrossRef
Metadaten
Titel
Investigation on Axial Displacement Fault Mechanism Based on Dynamic Characteristic Coefficients Identification of Tilting-Pad Thrust Bearing
verfasst von
Binbin Liu
Weimin Wang
Ya Zhang
Xing Shao
Weibo Li
Publikationsdatum
01.04.2018
Verlag
Springer US
Erschienen in
Journal of Failure Analysis and Prevention / Ausgabe 2/2018
Print ISSN: 1547-7029
Elektronische ISSN: 1864-1245
DOI
https://doi.org/10.1007/s11668-018-0420-x

Weitere Artikel der Ausgabe 2/2018

Journal of Failure Analysis and Prevention 2/2018 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.