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The International Journal of Advanced Manufacturing Technology OnlineFirst articles

Sociotechnical system dynamics in human-centric industry 5.0 manufacturing: Fuzzy evolutionary game modeling and analysis of supervision–compliance synergy

  • ORIGINAL ARTICLE

Human-centric manufacturing toward Industry 5.0 requires modeling how operator behavior and supervisory governance co-evolve within sociotechnical production environments. This study investigates supervision–compliance synergy (SCS) by formulating …

Ensemble modeling of surface roughness in the cryogenic LN2 grinding process

  • Open Access
  • ORIGINAL ARTICLE

This research addresses the complexities inherent in grinding operations, aiming to identify the most effective process parameters and predict the behavior of the workpiece surface condition. This task is particularly challenging due to the …

A transfer learning modeling approach for three-axis instantaneous milling forces based on theoretical model priors

  • ORIGINAL ARTICLE

Accurate and stable milling force prediction is the basis for the process parameter optimization in computer numerical control (CNC) milling machining, which has a significant influence on extending tool life, improving machining accuracy, and …

The role of FFF process parameters on impact strength: a review

  • Open Access
  • Critical Review

Fused filament fabrication (FFF) is a widely used additive manufacturing technique which, via plastic filament extrusion, fabricates parts via layer-by-layer build-up. Mechanical properties of parts can be optimised by control of print parameters.

Comprehensive strategies for defect mitigation and process optimisation in laser beam welding of aluminium alloys: a systematic review

  • Open Access
  • Critical Review

In recent years, the demand for electric vehicles (EVs) has increased due to their crucial role in mitigating climate change. Moreover, laser beam welding (LBW) of aluminium alloys has been increasingly adopted in electric vehicle manufacturing …

Phase transition modeling of supercritical CO₂ in cryogenic milling: CFD analysis with extended real gas property integration

  • Open Access
  • ORIGINAL ARTICLE

Supercritical carbon dioxide (scCO₂) is an environmentally friendly coolant in machining, addressing concerns associated with traditional metalworking fluids. In medical component manufacturing, selecting an appropriate coolant is crucial for …

Structure and inconel 718 cutting of (TiW)N films prepared by reactive sputtering

  • ORIGINAL ARTICLE

Ternary (TiW)N nitride films were deposited onto cutting tool inserts, SUS 304, and glass substrates by a reactive co-sputtering system. The effect of fabrication parameters (deposition time, N2/(Ar + N2) flow rate, and annealing treatment) on …

Computer vision-assisted analysis of Ni-electroplated diamond wire wear and its effect on polycrystalline silicon sawn surface

  • Open Access
  • ORIGINAL ARTICLE

Silicon plays a crucial role in the semiconductor industry, since it is an essential material for sensors and microprocessors, as well as in renewable energy technologies such as photovoltaic cells. However, the machining poses challenges due to …

Recycling silicon waste into hypereutectic aluminum-silicon alloys

  • ORIGINAL ARTICLE

The conventional production of hypereutectic aluminum-silicon alloys (silumins) is economically and environmentally costly due to its reliance on primary silicon. This study presents a sustainable and efficient method for producing these alloys by …

Determination of Johnson–Cook parameters and enhanced orthogonal cutting simulation of AISI D2 hard steel

  • ORIGINAL ARTICLE

In this paper, the constitutive parameters of the Johnson–Cook (J–C) model for hardened AISI D2 steel (62 HRC) are identified and evaluated for machining applications. The identification is based on stress–strain curves generated by JMatPro over a …

MOORA, VIKOR-AHP and TODIM methodologies for cutting parameters optimization when turning inconel 718

  • ORIGINAL ARTICLE

Inconel 718 is a high-performance nickel-chromium alloy recognized for its strength, corrosion resistance, and capability to endure extreme temperatures. It is widely used in demanding industries requiring structural integrity under harsh …

Machining sequence optimization method for low-stress distortion of large planar features in structural components

  • ORIGINAL ARTICLE

With the accelerated development and production of large equipment, structural components increasingly incorporate large planar features. These components exhibit poor rigidity, and machining-induced disruption of the original residual stress …

Multivariate monitoring of digital twin lifecycle validity using Hotelling’s T² chart: application in an automated production cell

  • Open Access
  • Application

Digital Twins (DTs) developed through simulation models have become essential tools for monitoring, optimisation and decision-making in industrial operations. However, as these models remain active throughout the production lifecycle, their …

Design methodology for workspace adjustment of industrial robot arms using a long end-effector: implementation in a dishwashing robot system

  • Open Access
  • ORIGINAL ARTICLE

System integrators (SIers) design and build robotic systems by integrating robotic arms with peripheral devices to perform tasks within specific operational environments. In this context, the reachable workspace of a robot arm is a fundamental …

3D-printing DLP production line modelling and optimisation by event driven simulation

  • ORIGINAL ARTICLE

This study presents an event-driven simulation approach to optimizing the production workflow of plastic component manufacturing using 3D-printing Digital Light Processing (DLP). By combining Business Process Model and Notation (BPMN), empirical …

Investigation into the surface structural coloration of Ti6Al4V alloys for use in the anti-counterfeiting of critical industrial products

  • Open Access
  • ORIGINAL ARTICLE

Nowadays, procurement strategies for complex products rely on a global supply chain dimension. This practice exposes companies to increasing risks of counterfeiting and loss of control across the supply chain, with significant implications for …

Discrete element analysis of powder spreading in binder jetting of raw Earth sediments

  • Open Access
  • ORIGINAL ARTICLE

Binder jetting of minimally processed, locally sourced sediments offers a promising route toward sustainable additive manufacturing, but powder spreading of poorly sorted, irregular grains remains underexplored. This study uses high-fidelity …

Method for machining monitoring using accelerometry coupled with a hybrid dynamic digital twin brick for smart manufacturing

  • ORIGINAL ARTICLE

This document presents an innovative method of monitoring the machining process. This method uses acceleration measurement and a hybrid dynamic digital twin brick in conjunction with machine learning algorithms. The aim is to detect and reduce …

Application of genetic algorithm and particle swarm optimization in the optimization of mild steel weld parameters

  • ORIGINAL ARTICLE

Optimizing the welding process is critical in enhancing the weld quality, its efficiency, and cost-effectiveness. The process of finding the optimal weld output, is inherently complex considering interconnected factors. This study explores the …

Modeling, validation and multi-objective optimization of Al-Si/SiC-ZnO-Graphite composites: integrating neural networks-genetic algorithm with interaction effect modeling for tribological performance

  • Open Access
  • ORIGINAL ARTICLE

While main effects of processing parameters on aluminum matrix composite tribology have been extensively studied, interactive effects of reinforcement parameters—which can dominate performance—remain inadequately understood. This research …