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Advances in Manufacturing OnlineFirst articles

27.03.2024

Research on parameter identification of fracture model for titanium alloy under wide stress triaxiality based on machine learning

The abilities to describe the fracture behavior and calibrate the relevant parameters are essential factors in evaluating ductile fracture criteria of titanium alloys. In this study, 14 different shapes and notched specimens were designed for …

verfasst von:
Rui Feng, Ming-He Chen, Ning Wang, Lan-Sheng Xie

23.03.2024

Multi-factor integrated configuration model and three-layer hybrid optimization algorithm framework: turnkey project-oriented rapid manufacturing system configuration

In the context of increasingly prominent product personalization and customization trends, intelligent manufacturing-oriented turnkey projects can provide manufacturers with fast and convenient turnkey services for manufacturing systems. Their key …

verfasst von:
Shu-Lian Xie, Feng Xue, Wei-Min Zhang, Jia-Wei Zhu, Zi-Wei Jia

21.03.2024

Quality control in multistage machining processes based on a machining error propagation event-knowledge graph

In multistage machining processes (MMPs), a clear understanding of the error accumulation, propagation, and evolution mechanisms between different processes is crucial for improving the quality of machining products and achieving effective product …

verfasst von:
Hao-Liang Shi, Ping-Yu Jiang

17.03.2024

Study of atomized discharge ablation-chemical composite machining of SiCp/Al

Electrical discharge-induced ablation machining utilizes the significant chemical energy released by the combustion of oxygen with metals to remove materials, thereby greatly enhancing the material removal rate (MRR). However, in the case of …

verfasst von:
Xiu-Lei Yue, Zhi-Dong Liu, Shun-Cheng Zhou, Zi-Long Feng

17.03.2024

Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

High-pressure die casting (HPDC) is one of the most popular mass production processes in the automotive industry owing to its capability for part consolidation. However, the nonuniform distribution of mechanical properties in large-sized HPDC …

verfasst von:
Yu-Tong Yang, Zhong-Yuan Qiu, Zhen Zheng, Liang-Xi Pu, Ding-Ding Chen, Jiang Zheng, Rui-Jie Zhang, Bo Zhang, Shi-Yao Huang

16.03.2024

Programming time-dependent behavior in 4D printing by geometric and printing parameters

Smart structures realize sequential motion and self-assembly through external stimuli. With the advancement of four-dimensional (4D) printing, the programming of sequential motions of smart structures is endowed with more design and manufacturing …

verfasst von:
Yi-Cong Gao, Dong-Xin Duan, Si-Yuan Zeng, Hao Zheng, Li-Ping Wang, Jian-Rong Tan

Open Access 13.03.2024

Design and fabrication of an aluminium oxide cutting insert with an internal cooling channel

This paper presents the design and fabrication of an aluminium oxide cutting insert with an internal cooling channel formed through an additive manufacturing method. The formed insert is subjected to a controlled densification process and analysed …

verfasst von:
John O’Hara, Feng-Zhou Fang

Open Access 09.03.2024

Nanobiolubricant grinding: a comprehensive review

Minimum quantity lubrication (MQL), which considers the cost, sustainability, flexibility, and quality, has been actively explored by scholars. Nanoadditive phases have been widely investigated as atomizing media for MQL, aimed at enhancing the …

verfasst von:
Yu-Xiang Song, Chang-He Li, Zong-Ming Zhou, Bo Liu, Shubham Sharma, Yusuf Suleiman Dambatta, Yan-Bin Zhang, Min Yang, Teng Gao, Ming-Zheng Liu, Xin Cui, Xiao-Ming Wang, Wen-Hao Xu, Run-Ze Li, Da-Zhong Wang

06.03.2024

Sustainable direct metallization of 3D-printed metal-infused polymer parts: a novel green approach to direct copper electroless plating

Metallization, which is coating metals on the surface of objects, has opened up new possibilities for lightweight structures while integrating polymer and metal features. Electroless plating is a potential method for metalizing plastic 3D-printed …

verfasst von:
Javid Sharifi, Vlad Paserin, Haniyeh (Ramona) Fayazfar

Open Access 05.03.2024

Holorailway: an augmented reality system to support assembly operations in the railway industry

During the last two decades, industrial applications of augmented reality (AR) have been incorporated in sectors such as automotive or aeronautics in tasks including manufacturing, maintenance, and assembly. However, AR’s potential has yet to be …

verfasst von:
Clara Garcia, Mario Ortega, Eugenio Ivorra, Manuel Contero, Pau Mora, Mariano L. Alcañiz

07.02.2024

Microscale shaping and rounding of ridge arrays and star pattern features on nickel mould via electrochemical polishing

High quality micro mould tools are critical for ensuring defect-free production of micro injection moulded products. The demoulding stage of the micro injection moulding can adversely affect the surface integrity due to friction, adhesion and …

verfasst von:
Sana Zaki, Nan Zhang, Michael D. Gilchrist

05.02.2024

Optimizing mechanical properties of HIPS fabricated with low-cost desktop 3D printers: investigating the impact of process parameters

Recently, low-cost desktop three-dimensional (3D) printers, employing the fused deposition modeling (FDM) technique, have gained widespread popularity. However, most users cannot test the strength of printed parts, and little information is …

verfasst von:
Jin-Ting Xu, Guang-Wei Zhang, Man-Man Chen

29.01.2024

Reconstruction method with twisting measurement and compensation for shape sensing of flexible robots

Flexible robots can reach a target treatment part with a complex shape and zigzagging path in a limited space owing to the advantages of a highly flexible structure and high accuracy. Thus, research of the shape detection of flexible robots is …

verfasst von:
Xiang-Yan Chen, Ting-Ting Shen, Jin-Wu Qian, Ying-Jie Yu, Zhong-Hua Miao

27.01.2024

Shock effects on the upper limit of the collision weld process window

The maximum flyer impact velocity based on a dynamic solidification cracking mechanism is proposed to describe the upper limit of collision welding process windows. Thus, the upper limit of the weld window is governed by the evolution of dynamic …

verfasst von:
Blake Barnett, Anupam Vivek, Glenn Daehn

22.01.2024

Surface quality investigation in high-speed dry milling of Ti-6Al-4V by using 2D ultrasonic-vibration-assisted milling platform

Ultrasonic-vibration-assisted milling (UVAM) is an advanced method for the efficient and precise machining of difficult-to-machine materials in modern manufacturing. However, the milling efficiency is limited because the ultrasonic vibration …

verfasst von:
Jin Zhang, Li Ling, Qian-Yue Wang, Xue-Feng Huang, Xin-Zhen Kang, Gui-Bao Tao, Hua-Jun Cao

06.01.2024

Research on feed-pulse collaborative control method in micro-electrical discharge machining

Reducing the short-circuit rate and increasing the effective discharge rate are important targets for improving the servo control effect of micro-electrical discharge machining (micro-EDM), as these two indicators are closely related to the …

verfasst von:
Qiang Gao, Ya-Ou Zhang, Xue-Cheng Xi, Yuan-Ding Wang, Xiao-Fei Chen, Wan-Sheng Zhao

05.01.2024

Study on a probabilistic algorithm for the forming and 3D characterization of special-shaped surfaces under profile grinding

Profile grinding is the most crucial method for the ultra-precision machining of special-shaped surfaces. However, profile grinding produces a unique machining profile, and many random factors in the machining process lead to complex surface …

verfasst von:
Zhao-Qing Zhang, Kai-Ning Shi, Yao-Yao Shi, Yi-Hui Song, Zhe He, Ya-Song Pu

04.01.2024

A novel weld-pool-length monitoring method based on pixel analysis in plasma arc additive manufacturing

The real-time monitoring of the weld pool during deposition is important for automatic control in plasma arc additive manufacturing. To obtain a high deposition accuracy, it is essential to maintain a stable weld pool size. In this study, a novel …

verfasst von:
Bao-Ri Zhang, Yong-Hua Shi

04.01.2024

Cutting performance of saw blades with microtextured rougher and finisher sawteeth

The problems of severe sawtooth wear, harsh sawing noise, and low surface quality during the processing of circular saw blades need to be solved. To improve the cutting performance of TiC-based cermet saw blades, microtextures parallel to the …

verfasst von:
Yang Lu, Jian-Xin Deng, Zhi-Hui Zhang, Jia-Xing Wu, Ran Wang, Yi-Chen Bao

07.12.2023

A condition-based maintenance policy for reconfigurable multi-device systems

The exploration of component states for optimizing maintenance schedules in complex systems has garnered significant interest from researchers. However, current literature usually overlooks the critical aspects of system flexibility and …

verfasst von:
Shu-Lian Xie, Feng Xue, Wei-Min Zhang, Jia-Wei Zhu