Skip to main content
Log in

Drawn arc aluminum stud welding for automotive applications

  • Research Summary
  • Aluminum
  • Published:
JOM Aims and scope Submit manuscript

Abstract

Federal regulations have been enacted to significantly reduce atmospheric pollution caused by motor vehicles. This forced the automotive manufacturers to improve fuel efficiency of cars and light trucks by using lightweight materials such as aluminum. The focus of the current study is to develop welding procedures using the drawn arc process for 5754-0 and 6061-T6 aluminum alloys. The mechanical and macrostructural characteristics of the welded joints were evaluated using tensile tests, torque tests, and optical microscopy. Preliminary study indicates that these alloys can be welded with a minimal amount of porosity and good mechanical properties.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Robert J. Kazmier, “Aluminum Takes to the Road,”Advanced Materials and Processes(1994), pp. 42–44.

  2. Marcks J.Von Wurtemberg, “Lightweight Materialsfor Automotive Applications”,I & SM21 (8) (1994), pp. 11–21.

    CAS  Google Scholar 

  3. “Laser Welding of Aluminum Sheet for Tailored Blank Application”,Outline for Joint EWI/TWI Proposal (Columbus, OH: Edison Welding Institute, 1992).

  4. Kent Van Horn,Aluminum—Volume I: Properties, Physical Metallurgy and Phase Diagrams (Materials Park, OH: ASM, 1967).

    Google Scholar 

  5. S. Ramasamy, “Drawn Arc Stud Welding: Crossing Over from Steel to Aluminum”, Welding Journal (January 2000), pp. 35–29.

  6. S. Ramasamy, “Advances in Short Duration Drawn Arc Stud Welding”,The Fabricator, 28 (11) (November 1998), pp. 49–54.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Ramasamy, S. Drawn arc aluminum stud welding for automotive applications. JOM 54, 44–46 (2002). https://doi.org/10.1007/BF02711866

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02711866

Keywords

Navigation