Abstract
ZSM-5 monolith foam (ZMF) samples with various framework Si/Al ratios have been successfully synthesized by polyurethane foam (PUF) template method and evaluated for their catalytic performance towards methanol to propylene (MTP) reaction. The samples were tested for their textural properties using SEM, XRD, BET surface area, pore volume and NH3-TPD techniques revealing the formation of ZMF exhibiting about 100–300 μm range macro pores created by packed assembly of 5 μm size orthorhombic shaped ZSM-5 crystals. The ZMF samples exhibited effective activity in methanol to olefin conversion, with superior product selectivities at optimum Si/Al ratio of 250. Further, the ZMF catalyst with high macro porosity exhibited superior catalytic activity compared to its pelletized form, especially at higher feed flow rates, that signifies the importance of macro porous structure of ZMF in facilitating the enhanced mass transport for the labile diffusion of light olefins. Reaction temperature also played a vital role in determining product selectivity. At 500 °C, the catalysts exhibited the highest light olefin (C2 =–C4 =) selectivity and above this temperature, formation of C5 + is prevailed at the cost of C2 =–C4 = revealing the accelerated occurrence of oligomerization reactions at these conditions. At optimized catalytic properties and reaction conditions, the catalyst exhibited as high as 75% selectivity to C2–C4 olefins, with propylene as major component (~44%).
Similar content being viewed by others
References
Brogen M, Svelle S, Joensen F, Nerlov J, Kolboe S, Bonino F, Palumbo L, Bordiga S, Olsbye U (2007) J Catal 249:195
Keil FJ (1999) Micropor Mesopor Mater 339:36
Chen JQ, Bozzano A, Glover B, Fuglerud T, Kvisle S (2005) Catal Today 106:103
Stocker M (1999) Micropor Mesopor Mater 29:3
Zhu Q, Hinode M, Yokoi T, Kondo JN, Kubota Y, Tatsumi T (2008) Micropor Mesopor Mater 116:253
Cui Z-M, Liu Q, Ma Z, Bian S-W, Song W-G (2008) J Catal 258:83
Patcas FC (2005) J Catal 231:194
Shan Z, van Kooten WEJ, Oudshoorn OL, Jansen JC, van Bekkum H, van den Bleek CM, Calis HPA (2000) Micropor Mesopor Mater 34:81
Davis SP, Borgstedt EVR, Suib SL (1990) Chem Mater 2:712
Boudreau LC, Kuck JA, Tsapatsis M, Membr J (1999) Science 152:41
Hedlund J, Noack M, Kölsch P, Creaser D, Caro J, Sterte J (1999) J Membr Sci 159:263
Bein T (1996) Chem Mater 8:1636
Caro J, Noack M, Kölsch P, Schäfer R (2000) Micropor Mesopor Mater 38:3
Kormarneni S, Katsuki H, Furuta SJ (1998) Mater Chem 8:2327
Zampieri A, Colombo P, Mabande GTP, Selvam T, Schwieger W (2004) Adv Mater 16:819
Wine G, Tessonnier J-P, Rigolet S, Marichal C, Ledoux M-J, Huu C-P (2006) J Mol Catal A 248:113
Seijger GBF, Oudshoorn OL, van Kooten WEJ, Jansen JC, van Bekkum H, van den Bllek CM, Calis HPA (2000) Micropor Mesopor Mater 39:195
Anderson MW, Holmes SM, Hanif N, Cundy CS (2000) Angew Chem Int Ed 39:2707
Zhang B, Davis SA, Mendelson NH, Mann S (2000) Chem Commun 781
Holland BT, Abrams L, Stein A (1999) J Am Chem Soc 121:4308
Tosheva L, Valtchev V, Sterte J (2000) Micropor Mesopor Mater 35–36:621
Valtchev V, Schoeman BJ, Hedlund J, Mintova S, Sterte J (1996) Zeolites 17:408
Ha K, Lee Y-J, Jung D-Y, Lee JH, Yoon KB (2000) Adv Mater 12:1614
Huang L, Wang Z, Sun J, Miao L, Li Q, Yan Y, Zhao D (2000) J Am Chem Soc 122:3530
Lee YJ, Lee JS, Park YS, Yoon KB (2001) Adv Mater 13:1259
Lee YJ, Yoon KB (2006) Micropor Mesopor Mater 88:176
Kim WJ, Kim TJ, Ahn WS, Lee YJ, Yoon KB (2003) Catal Lett 91:123
Acknowledgments
The authors would like to acknowledge funding from the Korea Ministry of Knowledge Economy (MKE) through ‘‘Project of next-generation novel technology development’’ of ITEP. Dr. N. Viswanadham is thankful to Korea Federation of Science & Technology (KOSEF) for giving Brain-Pool fellowship.
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
Lee, YJ., Kim, YW., Jun, KW. et al. Textural Properties and Catalytic Applications of ZSM-5 Monolith Foam for Methanol Conversion. Catal Lett 129, 408–415 (2009). https://doi.org/10.1007/s10562-008-9811-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10562-008-9811-z