Abstract
This paper tests the development of a silica fume-based material, capable to be used as a solid activator for the one-part geopolymerization of fly ash. Through a simple procedure, a mixture of silica fume, an amorphous and silicon-rich by-product, sodium hydroxide and water, is converted, after a low-temperature treatment, to a new powder product mainly containing sodium silicate (Na2SiO3). Two different treatment methods are tested for the synthesis of the solid activator: heat and microwave treatment. Microwave processing is more sustainable and more efficient than thermal treatment, since purer products are produced with less energy consumption. The use of these low embodied energy products, as the only solid activator of fly ash, leads to geopolymers with comparable mechanical performance to those prepared with commercial products revealing their potential successful addition in the geopolymer market.
Graphical abstract
Similar content being viewed by others
Data availability
The datasets used and/or analysed during the current study are available from the corresponding author on reasonable request.
Notes
The overall amount of Si involved in the geopolymerization process expressed as the Si/Al molar ratio.
The alkalinity of the activators expressed as sodium to aluminium molar ratio Na/Al.
References
Alnahhal MF, Kim T, Hajimohammadi A (2021) Waste-derived activators for alkali-activated materials: a review. Cem Concr Compos 118:103980. https://doi.org/10.1016/j.cemconcomp.2021.103980
Bernal SA, Rodríguez ED, Mejia de Gutiérrez R et al (2012) Activation of metakaolin/slag blends using alkaline solutions based on chemically modified silica fume and rice husk ash. Waste Biomass Valoriz 3:99–108. https://doi.org/10.1007/s12649-011-9093-3
Brooker MH, Bates JB (1971) Raman and infrared spectral studies of anhydrous Li2CO3 and Na2CO3. J Chem Phys 54:4788–4796. https://doi.org/10.1063/1.1674754
de Man AJM, van Santen RA (1992) The relation between zeolite framework structure and vibrational spectra. Zeolites 12:269–279. https://doi.org/10.1016/S0144-2449(05)80295-7
Duxson P, Provis JL, Lukey GC, van Deventer JSJ (2007) The role of inorganic polymer technology in the development of ‘green concrete.’ Cem Concr Res 37:1590–1597. https://doi.org/10.1016/j.cemconres.2007.08.018
Fawer M, Concannon M, Rieber W (1999) Life cycle inventories for the production of sodium silicates. Int J Life Cycle Assess 4:207. https://doi.org/10.1007/BF02979498
García-Lodeiro I, Carcelen-Taboada V, Fernández-Jiménez A, Palomo A (2016) Manufacture of hybrid cements with fly ash and bottom ash from a municipal solid waste incinerator. Constr Build Mater 105:218–226. https://doi.org/10.1016/j.conbuildmat.2015.12.079
Gnanadurai LT, Renganathan NT, Selvaraj CG (2021) Synthesis and characterization of synthetic sand by geopolymerization of industrial wastes (fly ash and GGBS) replacing the natural river sand. Environ Sci Pollut Res 28:56294–56304. https://doi.org/10.1007/s11356-021-14223-8
Guo F, Peng Z-G, Dai J-Y, Xiu Z-L (2010) Calcined sodium silicate as solid base catalyst for biodiesel production. Fuel Process Technol 91:322–328. https://doi.org/10.1016/j.fuproc.2009.11.003
Habert G, d’Espinose de Lacaillerie JB, Roussel N (2011) An environmental evaluation of geopolymer based concrete production: reviewing current research trends. J Clean Prod 19:1229–1238. https://doi.org/10.1016/j.jclepro.2011.03.012
Hajimohammadi A, Provis JL, van Deventer JSJ (2010) Effect of alumina release rate on the mechanism of geopolymer gel formation. Chem Mater 22:5199–5208. https://doi.org/10.1021/cm101151n
Kioupis D, Tsivilis S, Kakali G (2018) Development of green building materials through alkali activation of industrial wastes and by-products. Mater Today Proc 5:27329–27336. https://doi.org/10.1016/j.matpr.2018.09.048
Kioupis D, Skaropoulou A, Tsivilis S, Kakali G (2020) Valorization of brick and glass CDWs for the development of geopolymers containing more than 80% of wastes. Minerals 10:672. https://doi.org/10.3390/min10080672
Kioupis D, Zisimopoulou A, Tsivilis S, Kakali G (2021) Development of porous geopolymers foamed by aluminum and zinc powders. Ceram Int 47:26280–26292. https://doi.org/10.1016/j.ceramint.2021.06.037
Lagaly G, Tufar W, Minihan A, Lovell A (2000) Silicates. In: Wiley-VCH Verlag GmbH & Co. KGaA (ed) Ullmann’s Encyclopedia of Industrial Chemistry. Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim, Germany, p a23_661
Luukkonen T, Abdollahnejad Z, Yliniemi J et al (2018) One-part alkali-activated materials: a review. Cem Concr Res 103:21–34. https://doi.org/10.1016/j.cemconres.2017.10.001
Nematollahi B, Sanjayan J, Shaikh FUA (2015) Synthesis of heat and ambient cured one-part geopolymer mixes with different grades of sodium silicate. Ceram Int 41:5696–5704. https://doi.org/10.1016/j.ceramint.2014.12.154
Novotny R, Hoff A, Schuertz J (1991) Process for hydrothermal production of sodium silicate solutions (U.S. Patent No. 5,000,933)
Panagiotopoulou C, Tsivilis S, Kakali G (2015) Application of the Taguchi approach for the composition optimization of alkali activated fly ash binders. Constr Build Mater 91:17–22. https://doi.org/10.1016/j.conbuildmat.2015.05.005
Panitsa O, Kioupis D, Kakali G (2021) One-part geopolymer synthesis of Greek fly ash. Key Eng Mater 894:135–142. https://doi.org/10.4028/www.scientific.net/KEM.894.135
Peng Y, Unluer C (2022) Analyzing the mechanical performance of fly ash-based geopolymer concrete with different machine learning techniques. Constr Build Mater 316:125785. https://doi.org/10.1016/j.conbuildmat.2021.125785
Peng MX, Wang ZH, Shen SH, Xiao QG (2015) Synthesis, characterization and mechanisms of one-part geopolymeric cement by calcining low-quality kaolin with alkali. Mater Struct 3:699–708. https://doi.org/10.1617/s11527-014-0350-3
Provis J, Deventer J van (eds) (2014) Alkali activated materials: state-of-the-art report, RILEM TC 224-AAM. Springer Netherlands
Rashid I, Omari MHA, Leharne SA et al (2012) Starch gelatinization using sodium silicate: FTIR, DSC, XRPD, and NMR studies. Starch - Stärke 64:713–728. https://doi.org/10.1002/star.201100190
Ratcliffe CI, Irish DE (1982) Vibrational spectral studies of solutions at elevated temperatures and pressures. 5. Raman studies of liquid water up to 300°C. J Phys Chem 86:4897–4905. https://doi.org/10.1021/j100222a013
Ren B, Zhao Y, Bai H et al (2021) Eco-friendly geopolymer prepared from solid wastes: a critical review. Chemosphere 267:128900. https://doi.org/10.1016/j.chemosphere.2020.128900
Ryu YB, Lee MS (2018) Infrared spectra and thermal properties of sodium silicate solutions. Korean J Met Mater 56:72–78. https://doi.org/10.3365/KJMM.2018.56.1.72
Shahmansouri AA, Nematzadeh M, Behnood A (2021) Mechanical properties of GGBFS-based geopolymer concrete incorporating natural zeolite and silica fume with an optimum design using response surface method. J Build Eng 36:102138. https://doi.org/10.1016/j.jobe.2020.102138
Shehata N, Sayed ET, Abdelkareem MA (2021) Recent progress in environmentally friendly geopolymers: a review. Sci Total Environ 762:143166. https://doi.org/10.1016/j.scitotenv.2020.143166
Shrivas R, Paramkusam BR, Dwivedi SB (2022) Strength and durability performance of geopolymer binder of ambient cured alkali-activated MSW rejected waste and GGBFS mixes. Environ Sci Pollut Res. https://doi.org/10.1007/s11356-021-17547-7
Turner LK, Collins FG (2013) Carbon dioxide equivalent (CO2-e) emissions: a comparison between geopolymer and OPC cement concrete. Constr Build Mater 43:125–130. https://doi.org/10.1016/j.conbuildmat.2013.01.023
Vinai R, Soutsos M (2019) Production of sodium silicate powder from waste glass cullet for alkali activation of alternative binders. Cem Concr Res 116:45–56. https://doi.org/10.1016/j.cemconres.2018.11.008
Wang Y-S, Alrefaei Y, Dai J-G (2021) Roles of hybrid activators in improving the early-age properties of one-part geopolymer pastes. Constr Build Mater 306:124880. https://doi.org/10.1016/j.conbuildmat.2021.124880
Weil M, Dombrowski K, Buchwald A (2009) 10 - Life-cycle analysis of geopolymers. In: Provis JL, van Deventer JSJ (eds) Geopolymers. Woodhead Publishing, pp 194–210
Wu B, Ma X, Deng H et al (2022) An efficient approach for mitigation of efflorescence in fly ash-based geopolymer mortars under high-low humidity cycles. Constr Build Mater 317:126159. https://doi.org/10.1016/j.conbuildmat.2021.126159
Zaharaki D, Galetakis M, Komnitsas K (2016) Valorization of construction and demolition (C&D) and industrial wastes through alkali activation. Constr Build Mater 121:686–693. https://doi.org/10.1016/j.conbuildmat.2016.06.051
Zanoletti A, Vassura I, Venturini E et al (2018) A new porous hybrid material derived from silica fume and alginate for sustainable pollutants reduction. Front Chem 6:60. https://doi.org/10.3389/fchem.2018.00060
Zhang P, Wang K, Li Q et al (2020) Fabrication and engineering properties of concretes based on geopolymers/alkali-activated binders - a review. J Clean Prod 258:120896. https://doi.org/10.1016/j.jclepro.2020.120896
Funding
This research is carried out/funded in the context of the project “Development of solid activators mixtures for fly ash geopolymerization” (MIS 50 5049183) under the call for proposals “Researchers’ support with an emphasis on young researchers—2nd Cycle”. The project is co-financed by Greece and the European Union (European Social Fund- ESF) by the Operational Programme Human Resources Development, Education and Lifelong Learning 2014–2020.
Author information
Authors and Affiliations
Contributions
All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by Olga Andriana Panitsa and Dimitrios Kioupis. The first draft of the manuscript was written by Olga Andriana Panitsa and Dimitrios Kioupis, and all authors commented on previous versions of the manuscript. Prof. Glikeria Kakali supervised the research work, reviewed and edited the manuscript. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Ethics approval and consent to participate
Not applicable
Consent for publication
Not applicable
Competing interests
The authors declare no competing interests.
Additional information
Responsible Editor: George Z. Kyzas
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Panitsa, O.A., Kioupis, D. & Kakali, G. Thermal and microwave synthesis of silica fume-based solid activator for the one-part geopolymerization of fly ash. Environ Sci Pollut Res 29, 59513–59523 (2022). https://doi.org/10.1007/s11356-022-20081-9
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11356-022-20081-9