Skip to main content
Log in

Use of rock microscale properties for introducing a cuttability index in rock cutting with a chisel pick

  • Original Paper
  • Published:
Arabian Journal of Geosciences Aims and scope Submit manuscript

Abstract

Accurate estimation of rock cuttability is crucial for selecting and design of mechanical excavators in mining and civil engineering practices. This study is to introduce the intact rock cuttability index (IRCI) using three simple and easily accessed intact rock microscale parameters. Assuming that an intact rock consists of mineral grains (materials), cement or matrix and pores, three parameters of rock texture coefficient (TC), Cerchar abrasivity index (CAI), and porosity were selected to be included in IRCI equation. Small-scale rock cutting tests with a simple chisel pick were conducted on very low to medium strength rock specimens to calculate the specific energy (SE) as an indicator of rock cuttability. Accordingly, the correlations between rock physical and mechanical properties, IRCI, and SE were investigated. The analysis results showed that the rock strength parameters (i.e., UCS and BTS) are not well described by texture coefficient, while they were well correlated with the cuttability index developed based on rock microscale properties. The results also showed that there is a strong correlation between the intact rock cuttability index and specific energy. These findings, although promising, are preliminary. Hence, further studies are underway with additional data sets to examine the validity and extend the model to actual size cutting tools.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  • Abu Bakar MZ, Majeed Y, Rostami J (2016) Effects of rock water content on CERCHAR abrasivity index. Wear 368–369:132–145

    Article  Google Scholar 

  • Al-Ameen SI, Waller MD (1994) The influence of rock strength and abrasive mineral content on the Cerchar abrasive index. Eng Geol 36(3-4):293–301

    Article  Google Scholar 

  • Alber M, Kahraman S (2009) Predicting the uniaxial compressive strength and elastic modulus of a fault breccia from texture coefficient. Rock Mech Rock Eng 42(1):117–127

    Article  Google Scholar 

  • Alber M, Yaralı O, Dahl F, Bruland A, Käsling H, Michalakopoulos TN, Cardu M, Hagan P, Aydın H, Özarslan A (2014) ISRM suggested method for determining the abrasivity of rock by the cerchar abrasivity test. Rock Mech Rock Eng 47(1):261–266

    Article  Google Scholar 

  • Altindag R (2003) Correlation of specific energy with rock brittleness concepts on rock cutting. J South Afr Inst Min Metall 103(3):163–171

    Google Scholar 

  • Azzoni A, Bailo F, Rondena E, Zaninetti A (1996) Assessment of texture coefficient for different rock types and correlation with uniaxial compressive strength and rock weathering. Rock Mech Rock Eng 29(1):39–46

    Article  Google Scholar 

  • Balci C, Bilgin N (2007) Correlative study of linear small and full-scale rock cutting tests to select mechanized excavation machines. Int J Rock Mech Min Sci 44(3):468–476

    Article  Google Scholar 

  • Balci C, Demircin MA, Copur H, Tuncdemir H (2004) Estimation of optimum specific energy based on rock properties for assessment of roadheader performance. J S Afr Inst Min Metall 104(11):633–641

    Google Scholar 

  • Bao RH, Zhang LC, Yao QY, Lunn J (2011) Estimating the peak indentation force of the edge chipping of rocks using single point-attack pick. Rock Mech Rock Eng 44(3):339–347

    Article  Google Scholar 

  • Barker JS (1964) A Laboratory investigation of rock cutting using large picks. Int J Rock Mech Min Sci Geomech Abstr 1(4):519–534

    Article  Google Scholar 

  • Baynes FJ, Dearman WR (1978) The relationship between the microfabric and the engineering properties of weathered granite. Bull Int Assoc Eng Geol 18(1):191–197

    Article  Google Scholar 

  • Bieniawski ZT (1989) Engineering rock mass classifications. Wiley, New York

    Google Scholar 

  • Bilgin N (1977) Investigations into the mechanical cutting characteristics of some medium and high strength rocks. PhD Thesis, University of Newcastle upon Tyne, UK

  • Bilgin N, Shahriar K (1987) Developing a measurement system for mechanized excavation in mines and application to Amasra Bituminous Coal Basin of Turkish Hard Coal Enterprise. Project of The Scientific and Technical Research Council of Turkey (TUBITAK)

  • Bilgin N, Demircin MA, Copur H, Balci C, Tuncdemir H, Akcin N (2006) Dominant rock properties affecting the performance of conical picks and the comparison of some experimental and theoretical results. Int J Rock Mech Min Sci 43(1):139–156

    Article  Google Scholar 

  • Bilgin N, Copur H, Balci C (2014) Mechanical excavation in mining and civil industries. CRC Press Taylor & Francis Group, Boca Raton

    Google Scholar 

  • Burgi C, Parriaux A, Franciosi G (2001) Geological characterization of weak cataclastic fault rocks with regards to the assessment of their geomechanical properties. Q J Eng Geol Hydrogeol 34(2):225–232

    Article  Google Scholar 

  • Cheraghi Seifabad M (1992) An Investigation into the mechanical cutting of rock materials with particular reference to fracture mechanics. PhD Thesis, University of Newcastle upon Tyne

  • Comakli R, Kahraman S, Balci C, Tumaç D (2016) Estimating specific energy from the brittleness indexes in cutting metallic ores. J South Afr Inst Min Metall 116(8):763–768

    Article  Google Scholar 

  • Copur H, Tuncdemir H, Bilgin N, Dincer T (2001) Specific energy as a criterion for the use of rapid excavation systems in Turkish mines. Min Technol 110(3):1149–1157

    Article  Google Scholar 

  • Ersoy A, Waller MD (1995) Textural characterisation of rocks. Eng Geol 39(3–4):123–136

    Article  Google Scholar 

  • Evans I (1962) A theory of the basic mechanics of coal ploughing. Min Res:761–798. Pergamon

  • Evans I, Pomeroy CD (1966) The strength, fracture and workability of coal. Pergamon

  • Fowell RJ, Johnson ST (1991) Cuttability assessment applied to drag tool tunnelling machines. In 7th ISRM Congress. International Society for Rock Mechanics and Rock Engineering

  • Fowell RJ, Pycroft AS (1980) Rock machinability studies for the assessment of selective tunnelling machine performance. In: The 21st US Symposium on Rock Mechanics (USRMS)

  • Goktan RM (1990) Effect of cutter pick rake angle on the failure pattern of high-strength rocks. Min Sci Technol 11:281–285

    Article  Google Scholar 

  • Goktan RM (1995) Prediction of drag bit cutting force in hard rocks. In: 3rd International Symposium on Mine Mechanization and Automation, Golden, Colorado, 10–31

  • Goktan RM (1997) A suggested improvement on Evans’ Cutting Theory for conical bits. In: 4th Symposium on Mine Mechanization and Automation, 1:57-61

  • Goktan RM, Gunes N (2005) A semi-empirical approach to cutting force prediction for point-attack picks. J South Afr Inst Min Metall 105(4):257263

    Google Scholar 

  • Gupta V, Sharma R (2012) Relationship between textural, petrophysical and mechanical properties of quartzites: a case study from Northwestern Himalaya. Eng Geol 135–136:1–9

    Article  Google Scholar 

  • Howarth DF, Rowlands JC (1987) Quantitative assessment of rock texture and correlation with drillability and strength properties. Rock Mech Rock Eng 20(1):57–85

    Article  Google Scholar 

  • Irfan TY, Dearman WR (1978) Engineering classification and index properties of a weathered granite. Bull Int Assoc Eng Geol 17(1):79–90

    Article  Google Scholar 

  • ISRM (2007) The complete ISRM suggested methods for rock characterization, testing and monitoring: 1974-2006. International Society for Rock Mechanics, Commission on Testing Methods

  • Mc Feat-Smith I (1975) Correlation of rock properties and tunnel machine performance in selected sedimentary rocks. PhD thesis, University of Newcastle upon Tyne

  • McFeat-Smith I, Fowell RJ (1977) Correlation of rock properties and the cutting performance of tunnelling machines. In: Conference on Rock Engineering. PB Attewell; 581–602

  • Merriam R, Rieke HH III, Kim YC (1970) Tensile strength related to mineralogy and texture of some granitic rocks. Eng Geol 4(2):155–160

    Article  Google Scholar 

  • Mohammadi M, Hamidi JK, Rostami J, Goshtasbi K (2020) A Closer look into chip shape/size and efficiency of rock cutting with a simple chisel pick: a laboratory scale investigation. Rock Mech Rock Eng 53(3):1375–1392

    Article  Google Scholar 

  • Nishimatsu Y (1972) The mechanics of rock cutting. Int J Rock Mech Min Sci Geomech Abstr 9:261–270

    Article  Google Scholar 

  • Onoreda TF, Asoka Kumara HM (1980) Relation between texture and mechanical properties of crystalline rocks. Bull Int Assoc Eng Geol 22:173–177

    Google Scholar 

  • Ozturk CA, Nasuf E (2013) Strength classification of rock material based on textural properties. Tunn Undergr Space Technol 37:45–54

    Article  Google Scholar 

  • Ozturk CA, Nasuf E, Bilgin N (2004) The assessment of rock cutability, and physical and mechanical rock properties from a texture coefficient. J S Afr Inst Min Metall 104(7):397–402

    Google Scholar 

  • Roxborough FF (1973) Cutting rocks with picks. The Mining Eng :445–455

  • Roxborough FF, Liu ZC (1995) Theoretical considerations on pick shape in rock and coal cutting. In: 6th Underground Operator’s Conference, Kalgoorlie;189–93

  • Sun W, Wang L, Wang Y (2017) Mechanical properties of rock materials with related to mineralogical characteristics and grain size through experimental investigation: a comprehensive review. Front Struct Civ Eng 11(3):322–328

    Article  Google Scholar 

  • Roxborough FF, Rispin A (1973) Mechanical cutting characteristics of Lower Chalk. Tunnels Tunn Int 5(3):261–274

    Google Scholar 

  • Suwannapinij S (1975) The mechanical and cutting properties of rocks related to the application of tunnel boring machines. PhD Thesis, Univ. Newcastle Upon Tyne

  • Teale R (1965) The concept of specific energy in rock drilling. Int J Rock Mech Min Sci Geomech Abstr 2:57–73

    Article  Google Scholar 

  • Tiryaki B, Dikmen AC (2006) Effects of rock properties on specific cutting energy in linear cutting of sandstones by picks. Rock Mech Rock Eng 39(2):89–120

    Article  Google Scholar 

  • Tiryaki B, Boland JN, Li XS (2010) Empirical models to predict mean cutting forces on point-attack pick cutters. Int J Rock Mech Min Sci 47(5):858–864

    Article  Google Scholar 

  • Tuğrul A, Zarif IH (1999) Correlation of mineralogical and textural characteristics with engineering properties of selected granitic rocks from Turkey. Eng Geol 51(4):303–317

    Article  Google Scholar 

  • Tumac D, Copur H, Balci C, Er S, Avunduk E (2018) Investigation into the effects of textural properties on cuttability performance of a chisel tool. Rock Mech Rock Eng 51(4):1227–1248

    Article  Google Scholar 

  • West G (1989) Rock Abrasiveness testing for tunnelling. Intl J of Rock Mech & Mining Sci & Geomechanic Abs 26(2):151–160

    Article  Google Scholar 

  • Yasar S, Yilmaz AO (2017) Rock cutting tests with a simple-shaped chisel pick to provide some useful data. Rock Mech Rock Eng 50(12):3261–3269

    Article  Google Scholar 

  • Yasar S, Capik M, Yilmaz AO (2015) Cuttability assessment using the drilling rate index (DRI). Bull Eng Geol Environ 74(4):1349–1361

    Article  Google Scholar 

  • Yusof NQAM, Zabidi H (2016) Correlation of mineralogical and textural characteristics with engineering properties of granitic rock from Hulu Langat, Selangor. Procedia Chemistry 19:975–980

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jafar Khademi Hamidi.

Additional information

Responsible Editor: Zeynal Abiddin Erguler

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Rostami, K., Hamidi, J.K. & Nejati, H.R. Use of rock microscale properties for introducing a cuttability index in rock cutting with a chisel pick. Arab J Geosci 13, 960 (2020). https://doi.org/10.1007/s12517-020-05937-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s12517-020-05937-z

Keywords

Navigation