Skip to main content
Log in

Control of mould level fluctuation through the modification of steel composition

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

Periodic mould level fluctuation (MLF) during slab casting is a bottleneck for upgrading the surface quality and casting speed especially for hypoperitectic (HP) or ultralow carbon steels. The uneven growth of the initially solidified shell is verified to be one of the important inducements to MLF due to related unsteady bulging in the secondary cooling zone. It is shown that the solidification mode of steels and the contraction behavior can be modified through chemical composition optimization within given composition limits. For high strength low alloy (HSLA) steels, the actual peritectic points calculated by Thermo-Calc software may change remarkably with the slight variations of alloying element contents. Accordingly, the narrow limit of chemical composition of HP steels through optimization is proven to be one of the effective factors to control the popular MLF phenomenon during slab casting.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

C A :

Maximal carbon content of ultralow carbon steel, wt%

C B :

Maximal solubility of carbon in high-temperature ferrite, wt%

C C :

Carbon content on the peritectic point, wt%

C D :

Minimal carbon content of high carbon steel, wt%

C B-w[C] and C C-w[C]:

Peritectic characteristic point and actual carbon point, respectively

T P :

Peritectic reaction temperature

w[X]:

Element X content of actual steel, X=C, Al, Mn, Si, Ni, Mo, V, and Cr

References

  1. J.D. Lee and C.H. Yim, The mechanism of unsteady bulging and its analysis with the finite element method for continuously cast steel, ISIJ Int., 40(2000), No. 8, p. 765.

    Article  CAS  Google Scholar 

  2. T. Emi and H. Fredriksson, High-speed continuous casting of peritectic carbon steels, Mater. Sci. Eng., A, 413(2005), p. 2.

    Article  Google Scholar 

  3. M. Suzuki and Y. Yamaoka, Influence of carbon content on solidifying shell growth of carbon steels at the initial stage of solidification, Mater. Trans., 44(2003), No. 5, p. 836.

    Article  CAS  Google Scholar 

  4. K.E. Blazek, O. Lanzi, P.L. Gano, and D.L. Kellogg, Calculation of the peritectic range for steel alloys, Iron Steel Technol., 5(2008), No. 7, p. 80.

    CAS  Google Scholar 

  5. M.S. Jenkins, B.G. Thomas, and R.B. Mahapatra, Investigation of strand surface defects using mould instrumentation and modeling, Ironmaking Steelmaking, 31(2004), No. 6, p. 485.

    Article  Google Scholar 

  6. C. Furtmueller and E. Gruenbacher, Suppression of periodic disturbances in continuous casting using an internal model predictor, [in] Proceedings of the 2006 IEEE International Conference on Control Applications, Munich, 2006, p. 1764.

  7. S. Mazumdar and S.K. Ray, Solidification control in continuous casting of steel, Sadhana, 26(2001), p. 179.

    Article  CAS  Google Scholar 

  8. H. Mizukami and A. Yamanaka, Generation mechanism of unevenness of ultra low carbon steel at initial stage of solidification, ISIJ Int., 50(2010), No. 3, p. 435.

    Article  CAS  Google Scholar 

  9. Z.Q. Song, Q.Q. Chen, and Y.H. Zhang, Practice on mould level fluctuation control of vertical-bending type caster in refining peritectic steel, Steelmaking, 23(2007), No. 4, p. 7.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yang Li.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Li, Y., Zhang, Xh., Lan, P. et al. Control of mould level fluctuation through the modification of steel composition. Int J Miner Metall Mater 20, 138–145 (2013). https://doi.org/10.1007/s12613-013-0705-8

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-013-0705-8

Keywords

Navigation