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Effect of organic compost manufactured with vegetable waste on nutrient supply and phytotoxicity

Abstract

The amount of vegetable waste (VW) has increased, and demand for good quality of organic soil amendment is high. For these reasons, successive composting technique was tried to examine the possibility of increasing nitrogen contents in the compost. Collected VW was initially composted after mixing with either sawdust (SD) or cocopeat (CP) at different ratios (30–50% of SD or CP). After finishing the first composting cycle, finished compost was mixed with fresh VW at various ratios (10–30% of VW) for the second cycle of composting. Temperature, pH, electrical conductivity (EC), organic matter (OM) content, and carbon/nitrogen ratio (C/N ratio) were monitored, and compost maturity, phytotoxicity, nutrient contents and heavy metal concentration of the final compost in the second cycle of composting were measured. Temperature profiles of the first and second composts showed typical composting processes, and temperature was increased up to the range of 55–68 °C in both the first and second compost during the thermophilic period. Other chemical properties such as pH (6.60–9.10), EC (1.36–2.86 dS m−1), and OM content (49.40–64.04%) were within the ranges of typical composts. The nitrogen content (1.76–2.28%) was increased when successive composting technique was adapted. After finishing the second composting, average nitrogen content was increased at the range of 9.4–32.4% compared to the first cycle of compost. The maturity test showed that all the composts satisfied criteria of maturity level and concentration of hazardous heavy metal was below the threshold value in Korea. In conclusion, VW could be recycled to make organic soil amendment and successive composting process is an efficient technique to increase the nitrogen contents in the compost.

Introduction

The amount of food waste is continuously increasing as a result of population growth and increased rate of food consumption [1]. Igalavithana et al. [2] reported that around 30% of food is wasted in worldwide and emission rate of food waste in Korea is about 15,340 tons per day which accounts for 29.9% of municipal waste emissions [3]. Vegetable waste (VW) is one of food waste, and emission rate of VW in Korea is 245 tons per day occupying 1.6% of food waste emission [4].

Since the Ministry of Environment of Korea prohibited landfill of food waste from 2005, about 94.4% of food waste is recycled into compost, animal feed, biogas, etc. Traditional way to manage organic waste such as landfill and incineration can cause water and air pollution, but recycling of the organic waste as soil amendments can minimize environmental pollution. Composting is one of the prevalent methods to manage organic wastes including municipal solid waste, livestock manure, and food waste [5, 6]. Composting is a biochemical process that converts organic substances into amendments through microbial decomposition under aerobic conditions. Epstein [7] mentioned that application of compost can improve soil conditions and crop productivity. Also, Forte et al. [8] studied that compost can be an efficient tool to sequestrate CO2 as soil carbon and mitigate soil GHG emission in agricultural ecosystem. VW also has an advantage for making organic amendments because of high nutrient contents and low hazardous pollutants [9, 10].

In order to make compost with organic waste, several factors should be considered. Vallini et al. [11] reported that aeration system is important to prevent appearance of anaerobic microorganisms producing phytotoxic metabolites in the compost. Zhang et al. [12] and Yu et al. [13] studied physicochemical properties and microbial community of the compost and concluded that physicochemical parameters, such as compost pile temperature, water soluble carbon, nitrogen content, and moisture content (MC), have a significant influence on the microbial community during VW composting. Rawoteea et al. [14] also mentioned that the bulking agent and property of the composting substrate are crucial factors and should be taken into account prior to composting.

Different techniques can be applied to manage organic waste. Recent study applied different techniques for composting, co-ensiling, co-composting, and anaerobic co-digestion, to manage crop residuals. This study compared three different techniques for composting in terms of soil mineralization after application in soil and concluded that application of silages in soil resulted high C mineralization rates, while compost and digestate application led to lower C mineralization rate and microbial biomass C in soil. Especially, composting had an effect on lowering mineralization of C, decreasing risk of N leaching, and helping to increase top soil C [15].

Most of the recent compost studies tried to utilize different organic wastes and bulking agents for enhancing compost quality. However, study about new techniques such as multiple steps of composting or successive composting with same organic materials is limited. The aim of this study was to evaluate a feasibility of successive composting technique with VW for producing organic amendments and also to examine successive composting technique with VW which can increase the nitrogen contents in the final compost.

Materials and methods

Compost materials

VW was collected from a waste treatment facility of the vegetable market in the city of Daejeon, Korea. Fresh VW sample chopped into pieces, dewatered, and stored in a storage tank was collected using a shovel and placed in a 20L sample bag. The collected VW sample was transported to the greenhouse and thoroughly mixed for homogenization. Two different organic substrates, sawdust (SD) and cocopeat (CP), were commercially available and purchased from a local market.

Compost reactor

The compost reactors had dimensions of 36 cm × 60 cm × 30 cm (W × L × H), and total volumes were approximately 60 L (Fig. 1). An air supplier (MA-200, Wave Point® Technology, USA) was installed at the bottom of each reactor, and the airflow rate was maintained at 1.67 L min−1. Air was continuously injected into the reactors, and the cover was perforated with the size of 10 mm diameter for air and gas ventilation. A temperature sensor (Em50, Decagon Devices, USA) was installed at a depth of 15 cm above from the bottom of each reactor and programmed to take a measurement at every 4 h.

Fig. 1
figure 1

Schematic diagram of a composting reactor

Compost experimental setup

The first set of composting was conducted with three different ratios (70:30, 60:40, and 50:50% w w−1) between VW and bulking agent (SD or CP) considering MC of the compost. After adding adequate amount of VW and bulking agents in each reactor (Table 1), materials were thoroughly mixed for complete homogenization. Each compost mixture was turned and thoroughly mixed at every 5 days to ensure sufficient aeration in the reactors. The first compost experiment continued for 35 days until the inner temperature of the compost reached steady state.

Table 1 Compost mixing ratios between the VW and organic substrates

After finishing the first experiment, a second set of experiment was conducted by adding fresh VW on the final compost of the first experiment. Based on MC (less than 65%) of the finished compost from the first experiment, final compost of reactor 1-4 and 1-6 for SD and CP mixture was used as main organics and fresh VW was used as feeding materials. No other bulking agents, SD or CP, were used, and different mixing ratios between final compost in the first cycle of composting and fresh VW (90:10, 80:20, and 70:30 w w−1) were evaluated in the second cycle of composting. The second set was also conducted for 35 days in the same manner as the first set of experiment. From each reactor, samples for measuring MC and chemical properties were collected every 5 days (same day as compost turning) and kept at 4 °C until analysis. When MC was below 50%, water was added in the reactor to maintain the MC between 55 and 70%.

Chemical analysis

The chemical analysis for the compost samples was followed by the “Analytical method for a compost” from the RDA (Rural Development Administration) in Korea. Briefly, 2.5 g of sample was thoroughly mixed with 25 mL of deionized water (1:10 w v−1) for 1 h and the pH and electrical conductivity (EC) were measured with a pH meter (MP 220, Mettler Toledo, Switzerland) and EC meter (S230, Mettler Toledo, Switzerland). MC was determined after 20 g of sample was oven-dried at 105 °C for 8 h. A 10 g subsample of this oven-dried sample was heated to 650 °C for 2 h in a muffle furnace to determine the organic matter content via a loss on ignition method. Total nitrogen (TN) and total carbon were measured using an elemental analyzer (EA; EA1112, Thermo Fisher Scientific, MA, USA) after 1.0 ± 0.1 mg of a compost sample was weighed and enclosed in a tin capsule. The temperature in the EA was set to 1000 °C, and the flow rate of the carrier gas (He, O2, and air) was 0.12 L min−1. The total concentration of heavy metals (Total Pb, Ni, Cu, Zn, As, Cr, Cd) in final compost was determined by inductively coupled plasma optical emission spectrometer (ICP-OES, Icap 7000, Thermo fisher scientific). Extraction was carried out with an initial mass of 1.0 ± 0.1 g of oven-dried compost samples in 150-mL Teflon digestion tube (OD-98, ODlab, Seoul, Korea). The samples are soaked in 10 mL of 60% conc. HNO3 for 24 h in the tube and heated on the graphite heating block at 150 °C for 3 h. After heating, 20 mL of ternary solution (HNO3: H2SO4: HClO4) was added in the tube and sample was digested at 150 °C for 2 h, filtered through 0.45-μm filter paper, and filtrate was subjected to ICP-OES for measuring heavy metal concentration.

Compost maturity measurement

Two different compost maturity tests, a mechanical test and a germination test for examining phytotoxicity, were conducted to analyze the maturity of the final composting products. The commercially available mechanical test Solvita® and the germination test were conducted according to United State Composting Council method [16]. For the Solvita® maturity test, wet compost samples were inserted in a Solvita jar for 4 h at room temperature (20–25 °C) and CO2 and NH3 were measured using gel probes [17].

For the germination test, 1.0 ± 0.1 g of finished compost sample was thoroughly mixed with 50 mL of DI water in a heated water bath at 80 °C for 2 h. The extract was cooled at ambient temperature (25 °C), filtered with 0.45-μm filter paper, and 5 mL of filtrate was pipetted into a petri dish (90 mm diameter) containing 30 radish seeds (Raphanus sativus L.). The germination test was conducted in a growth chamber at 30 °C for 5 days under dark conditions. Root length and germination rate were determined in order to calculate the germination index (GI) using the following equations.

$$\begin{aligned} & {\text{RGR}}\,{ = }\,\left( {\text{Germination rate/Germination rate of control}} \right)\; \times \; 1 0 0\\ & {\text{RRE}}\,{ = }\,\left( {\text{Root extension/Root extension of control}} \right)\; \times \; 1 0 0\\ & {\text{GI}}\,{ = }\,\left( {{\text{GR}}\; \times \;{\text{RE}}} \right) \\ \end{aligned}$$

where RGR = relative germination rate, RRE = relative root extension, and GI = germination index.

Data and statistical analysis

All measurements were taken in triplicate, and the average values were employed for one-way analysis of variance (ANOVA). Least significance difference was calculated at p < 0.05 using SPSS ver. 22.0. In addition, bivariate correlation analysis was conducted to evaluate the relationships between the chemical properties and maturity of the final compost.

Results and discussion

Changes in temperature and moisture content

The temperature variations of each reactor for the first and second compost cycles are shown in Fig. 2. Temperature profiles of all the reactors except the control showed a similar trend. For both the SD and CP mixtures, the peak temperatures, 65 and 64 °C, were observed when 30% of bulking agents was mixed with VW. According to temperature profiles, four phases, namely mesophilic, thermophilic, cooling, and maturation, can be classified depending on temperature variance during composting [18]. In general, when the temperature range is between 52 and 60 °C, the compost is considered to be in an active thermophilic state and the temperature needs to be maintained for decomposition and stabilization of organic contents in the compost [18, 19]. In our study, all the reactors reached thermophilic state within 3–7 days after starting of composting, and it lasted 4–10 days depending on the organic and mixing ratio in the first cycle. The longest thermophilic state (7 days) was observed when VW was mixed with 30% SD, while the shortest thermophilic state (4 days) was observed when the VW was mixed with 40% CP.

Fig. 2
figure 2

Temperature profiles during successive VW composting cycles. (A) 1st cycle with SD, (B) 2nd cycle with SD, (C) 1st cycle with CP, (D) 2nd cycle with CP

When comparing the two bulking agents, SD and CP, in terms of temperature increase and maintenance of the thermophilic state, SD showed larger temperature increase and longer thermophilic state maintenance than CP. Results of a Duncan multiple range test showed that the temperature variations in the SD mixtures were significantly higher (p < 0.05) than in the CP mixtures (Table 2). One of the reasons for the difference of temperature profile between SD and CP can be MC. As MC increases, the gas diffusion rate decreases and, consequently, oxygen uptake becomes insufficient in the system Mohammad et al. [20]. As shown in Fig. 3, the MC from the SD treatment was lower than that from the CP treatment. Bernal et al. [21] also studied the effect of MC on composting efficiency and concluded that 50–60% MC is adequate for composting.

Table 2 Single-factor ANOVA and multiple range test results of temperature variations during the first and second composting cycles
Fig. 3
figure 3

MC content profiles during successive VW composting cycles. (A) 1st cycle with SD, (B) 2nd cycle with SD, (C) 1st cycle with CP, (D) 2nd cycle with CP

For the second compost cycle, the temperature profiles differed from those of the first cycle (Fig. 2 B, D). Temperature increase in the second cycle was faster than that of the first cycle, and the thermophilic state was observed at 3–5 days after beginning of the second composting compared to 4–10 days for the first cycle. Much shorter mesophilic and thermophilic states, but longer cooling and maturation states, were observed. Because no organic substrates were mixed in the second cycle, it can be assumed that the lignin content was much lower than in the first cycle, resulting in much shorter mesophilic and thermophilic states in the second cycle [14].

Change of pH and EC in the composts

The variations of pH for both the first and second cycles of each reactor are shown in Fig. 4. For the first cycle of composting, the initial pH of all the reactors was acidic (pH 4.60–4.96), because of the acidic nature of the original materials (Table 3). A gradual increase in pH was observed up to 25 days for all reactors, and the highest pH values of 8.42 and 8.52 were observed in the reactor of 1-2 and 1-5 (Fig. 4 A, C). For both the SD and CP mixtures, higher pH was measured as the mixing ratio of VW increased. Petric et al. [22] and Rawoteea et al. [14] reported that pH of compost manufactured with organic materials tends toward neutral initially and increased to alkaline due to conversion of acidic materials to carbon dioxide by microbial activity. Our result was agreed to the previous study showing increased pH as composting was processed. Another reason for increasing pH of the compost can be explained that microbial activity is decomposing organic/inorganic acids and, consequently, increasing release of ammonia from microbial mineralization activity [18, 23].

Fig. 4
figure 4

pH variations during successive VW composting cycles. (A) 1st cycle with SD, (B) 2nd cycle with SD, (C) 1st cycle with CP, (D) 2nd cycle with CP

Table 3 Chemical properties of the vegetable waste and bulking agents

After 25 days of composting, the pH declined in all the reactors. A decrease in pH can occur when NH4+–N is volatilized because of decomposition and H+ is released through nitrification by nitrifying bacteria [18, 24, 25]. Because the ratio of NO3/NH4+ was not determined in our study, we were unable to confirm the nitrification process in this experiment. However, as temperature was slightly increased from 25 to 30 °C after 20–30 days in the first composting cycle (Fig. 2), we could assume that nitrification was occurred during maturation period.

For the second cycle of composting, the initial pH was high, in the ranges of 7.84–8.98 and 7.91–8.52 for the SD and CP mixtures (Fig. 4 B, D). The peak pH was 9.17 for reactor 2-2 at 25 days of mixing in the second cycle. Compared to the pH profile of the first cycle of composting in which pH varied about 3–4 unit, variance of the pH profile of the second cycle of composting was less than 1 units. Because no organic substrate (neither SD nor CP) was used in the second cycle, an initial low pH was not observed. Steady state of pH in the second cycle of composting could be interpreted that more resistant compounds such as cellulose, hemicellulose, and lignin were degraded and partly transformed to humus after decomposing easily breakdown compounds, monosaccharides, starch, lipids, etc. [26].

EC is another main parameter used for evaluating the compost process (Fig. 5). The initial EC of each mixture in the first compost cycle ranged 1.19–1.75 and 2.25–2.36 dS m−1 for the SD and CP mixtures except control plot that composting process was not occurred due to decaying rather than decomposition. After 5 days of composting, EC value was slightly increased until 15 days, and then, EC value was decreased to 1.36–1.86 and 1.90–2.65 dS m−1 for the SD and CP mixtures. In the early stage of composting, EC was increased because of microbial mineralization of organics and release of salt ions [27]. Huang et al. [24] also pointed out that EC can decrease when ammonia is volatilized and mineral salts are precipitated. After 25 days of composting, pH decreased in all the reactors, and ammonia volatilization was one of the reasons for this drop. This result matches with the decrease in EC due to ammonia volatilization.

Fig. 5
figure 5

EC variations during successive VW composting cycles. (A) 1st cycle with SD, (B) 2nd cycle with SD, (C) 1st cycle with CP, (D) 2nd cycle with CP

In the second cycle of composting, different EC profiles were observed comparing to the first cycle. The initial average EC value was ranged 0.79–2.65 dS m−1 and increased to 1.36–2.86 dS m−1 after 35 days of composting, and higher EC values were observed when more VW was mixed. This result can be interpreted that the absence of bulking agents (SD or CP) in the second composting cycle favored microbial activity to decompose the VW and more salt was released compared to the first composting cycle.

The optimum EC value for composting has been suggested by many researchers, and value was varied from less than 2 to 4 dS m−1, considering crop growth and phytotoxicity [28,29,30]. The EC value of final compost in our study was ranged 1.36–2.86 dS m−1, and those range of EC value satisfied the optimum range of EC in terms of crop growth and phytotoxicity.

Change of OM contents and C/N ratio

Organic matter (OM) content is a major indicator for evaluating composting performance. Variations of OM content of each reactor for the first and second compost cycles are shown in Fig. 6. The OM contents of the initial SD and CP mixtures ranged 70.7–72.2 and 59.9–63.4%. Both of the first and second cycle of composting, the OM content decreased gradually as composting was processed. The OM contents of the final products after the first and second composting cycles ranged 60.6–64.0 and 49.4–51.5% at the SD and CP treatments. This result can be explained that microorganisms consume saccharides, lipids, and amino acids in the early mesophilic phase and fungi degrade lignin and cellulose in the thermophilic phase causing decline of OM contents in the compost [26, 31].

Fig. 6
figure 6

OM content variations during successive VW composting cycles of (A) SD and (B) CP treatments

C/N ratio is an important factor for composting because it affects microbial activity. The optimal initial C/N ratio for composting is 20–40 [18]. After the first compost cycle, the C/N ratio of each mixture ranged 30.0–36.5 for the SD mixtures and 23.2–29.3 for the CP mixtures (Table 4). The C/N ratios of the SD mixtures were significantly higher than those of the CP mixtures, owing to the higher carbon content of SD (61.0%) than of CP (45.0%). The C/N ratio decreased during the first cycle because the volatilization of CO2 through carbon decomposition was greater than the loss of nitrogen in the NH3/NH4+ form, especially in SD mixtures of high C/N (30.0–36.5) [32]. In the second cycle, the C/N ratios decreased in the same manner as those of the first cycle, but the decline was less. The C/N ratio of each final compost ranged 19.1–21.8 and 18.4–20.1 for the SD and CP mixtures.

Table 4 Chemical properties and nutrient contents of the final compost after the first and second composting experiment

Nutrient contents in the compost

The nutrient contents including TN, available phosphorus (P2O5), and potassium (K2O) of the compost are summarized in Table 4. TN of each treatment was ranged 1.5–1.9 and 1.6–2.2% in the first and second compost. Compared to the first cycle of composting, TN was increased 9.4–32.9% when 20 or 30% of VW was added in the second experiment. Sudharsan and Kalamdhad [33] reported that total nitrogen content is generally increased because of N mineralization and evaporation of moisture. Volatilization of NH3 is mostly occurred at the thermophilic phase (within 10 days) and increased temperature lowered MC in the compost. Although we did not measure composition ratio between NH4–N and NO3–N concentration, we could assume that the form of nitrogen in the final compost is considered as NH4–N form mostly. According to Wang et al. [25], high temperature during the early composting phase causes excessive NH3 emission. Also in our study, volatilization of NH3 was limited due to the closed condition of reactor. Therefore, excessive NH3 and high pH in the compost (7.56–8.98) could inhibit nitrification [34]. The concentration of available P (P2O5) and K (K2O) in the final compost was not significantly different to the each plots except reactor 2-7 for available P (Table 4). However, increased concentration of P and K compared to reactor 2-1 was observed and the highest concentration of available P (0.57%) and K (0.58%) was observed when 30% of VW was added. Wei et al. [35] studied P fractionation of different organic wastes including fruit–vegetable waste (FVW) and reported that concentration of TP and available P of FVW was 0.33 and 0.10%, respectively. Concentration of available P in our study was ranged 0.38–0.57% when more VW was added and those value was 4–6 times high. Since the concentration of P is fairly constant during the composting process [35] much higher concentration of available P in the second cycle of compost compared to the previous study could be input of additional VW in the second cycle of composting.

Compost maturity, toxicity and heavy metal concentration

To evaluate compost maturity and toxicity, a Solvita® maturity test and a germination test were conducted after finishing the second composting experiment. As shown in Fig. 7, all the SMI value was over 7 except reactor 2-2. According to guideline of maturity test [17], compost is considered as finishing the late curing phase when the SMI is over 4, and compost is regarded as a matured compost when SMI is over 7. Since all the SMI was over 7 except reactor 2-2, all the compost could be regarded as a matured compost and compost in reactor 2-2 was at the late curing phase. Result of germination test in Fig. 8 also showed that all the GI was over 80, at the range of 97.19–101.93, and could be considered that all the compost had no adverse effect on plant growth and phytotoxicity.

Fig. 7
figure 7

Solvita maturity indices (SMI) of the final composts (SMI > 7 indicates matured compost)

Fig. 8
figure 8

Germination index (GI) of the final composts (GI < 80 indicates matured compost)

Heavy metal concentration in the finished compost after the second composting experiment is shown in Table 5. All the heavy metal concentration was much lower than criteria set by Korean government indicating that all the manufactured compost had no concern of toxicity in terms of heavy metal concentration.

Table 5 Heavy metal concentration in the final compost (unit mg kg−1)

Correlation of chemical parameters and toxicity index

The results of bivariate correlation analysis between compost properties and toxicity index, GI, are shown in Table 6. Among other properties, only reduction in OM had a negative correlation with GI at p < 0.05 meaning that GI value was low as reduction in OM contents was increased. This result can be concluded that OM contents were decreasing during composting processes because of microbial decomposition and lower OM contents had an adverse effect on the growth of root in the germination test.

Table 6 Correlation of chemical properties and germination index in final compost after finishing the second composting experiment

However, no negative correlation with EC and C/N ratio was observed in our study compared to other previous studies. When EC value is high (greater than 10 dS m−1), soluble ions or salinity can cause phytotoxicity. In addition, low or high C/N ratio can cause either ammonium toxicity or N immobilization [36]. The EC value of the final compost in our study was 1.36–2.86 dS m−1 indicating that concentration of soluble ions or salts was in the range of non-phytotoxic for GI. Also, C/N value of the final compost (18.42–21.89) was within the optimal range (12–25) for microbial activity [37, 38].

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Acknowledgments

We gratefully acknowledge the financial support of “Technology for establishing quality standards of food waste compost and evaluation in its application to agriculture (Project No. PJ010925)” from the Rural Development Administration, Republic of Korea.

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Correspondence to Sung Chul Kim.

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Kim, E.Y., Hong, Y.K., Lee, C.H. et al. Effect of organic compost manufactured with vegetable waste on nutrient supply and phytotoxicity. Appl Biol Chem 61, 509–521 (2018). https://doi.org/10.1007/s13765-018-0386-0

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  • DOI: https://doi.org/10.1007/s13765-018-0386-0

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