Abstract
Immiscible alloys gained a considerable interest in last decades due to their valuable properties and potential applications. Many experimental and theoretical researches were carried out worldwide to investigate the solidification of immiscible alloys under the normal gravity and microgravity condition. The objective of this article is to review the research work in this field during the last few decades.
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Abbreviations
- C :
-
Concentration (mole fraction)
- C m :
-
Mean field concentration in the liquid matrix (mole fraction)
- C d :
-
Concentration of the droplet (mole fraction)
- C ∞ :
-
Equilibrium composition at a flat interface boundary (mole fraction)
- C B :
-
Concentration of solute in the matrix at the interphase boundary (mole fraction)
- C mix :
-
Concentration of the alloy (\( C_{\text{mix}} = \left( {1 - \phi } \right)C_{\text{m}} + \phi C_{\text{d}} \)) (mole fraction)
- D :
-
Diffusion coefficient (m2/s)
- D AB :
-
Diffusion coefficient of the solute A in the solvent B (m2/s)
- D BB :
-
Self-diffusion coefficient of the solvent B (m2/s)
- d :
-
Goldschmidt atomic diameter (m)
- d A, d B :
-
Atomic diameter of the solute A and the solvent B (m)
- d D :
-
Diameter of the droplet (m)
- e z :
-
Unit vector in the z direction
- e r :
-
Unit vector in the radial direction r of the sample
- F :
-
Free energy function
- f :
-
Radius distribution function of the MPDs
- G (A+B) :
-
Gibbs free energy of the two unmixed components A and B (J/mol)
- G alloy :
-
Gibbs free energy of an alloy (J/mol)
- \( G_{\text{A}}^{0} \), \( G_{\text{B}}^{0} \) :
-
Gibbs free energy of the pure component A and B (J/mol)
- \( \Delta G_{\text{v}} \) :
-
Gain in free energy per unit volume on nucleation (J/m3)
- \( \Delta G_{\text{c}} \) :
-
Energy barrier for nucleation (J)
- g :
-
Acceleration due to gravity (m/s2)
- h :
-
Planck constant (6.626 × 10−34 J s)
- \( \Delta H_{\text{mix}} \) :
-
Molar mixing enthalpy (J/mol)
- ΔH 0 :
-
Constant term related to the interatomic interaction (J/mol)
- I :
-
Nucleation rate of the MPDs [nuclei/(m3 s)]
- J :
-
Molar flux of solute from or to a particle/droplet [mol/(m2 s)]
- J D :
-
Molar flux from or to a particle/droplet due to pure diffusion [mol/(m2 s)]
- k B :
-
Boltzmann’s constant (1.3807 × 10−23 J/K)
- L1, L2 :
-
A-rich and B-rich liquid phases
- M :
-
Atomic mass (amu)
- N A :
-
Avogadro number (6.022 × 1023/mol)
- N 0 :
-
Number density of atoms per unit volume (m−3)
- n :
-
Number density of the MPDs (m−3)
- R :
-
Radius of the minority phase droplet (m)
- R g :
-
Gas constant (8.31447 J/mol K)
- R*:
-
Critical radius for the nucleation of the MPDs (m)
- r :
-
Radial position in a cylindrical sample (m)
- S :
-
Supersaturation (\( S = C_{m} - C_{\infty } \)) (mole fraction)
- S′:
-
Dimensionless supersaturation (\( \frac{{C_{\text{m}} - C_{\infty } }}{{C_{\text{d}} - C_{\infty } }} \))
- S1, S2 :
-
Solid phase A and solid phase B
- \( \Delta S_{\text{mix}} \) :
-
Molar mixing entropy (J/K)
- T :
-
Absolute temperature (K)
- T A, T B :
-
Melting temperature of the pure component A and B (K)
- T C :
-
Critical temperature (K)
- T M :
-
Monotectic temperature (K)
- T E :
-
Eutectic temperature (K)
- T W :
-
Wetting temperature (K)
- T m :
-
Melting temperature (K)
- t :
-
Time (s)
- ∇T :
-
Temperature gradient (K/m)
- u :
-
Droplet/particle moving velocity (m/s)
- u s :
-
Stokes velocity (m/s)
- u M :
-
Marangoni velocity (m/s)
- V :
-
Moving velocity of the matrix melt (V = V 0 + V c) (m/s)
- V 0 :
-
Solidification velocity (m/s)
- V C :
-
Convective velocity (m/s)
- X A, X B :
-
Molar or atomic fraction of the component A and B
- \( x_{{{\text{L}}_{ 1} }} \), \( x_{{{\text{L}}_{2} }} \) :
-
Composition of the liquid phase L1 and L2
- x :
-
Distance (m)
- σ :
-
L–L interfacial energy (J/m2)
- Ω:
-
Molar volume (m3/mol)
- \( \Omega _{\text{A}}^{{}} \), \( \Omega _{\text{B}}^{{}} \) :
-
Molar volume of the component A and B (m3/mol)
- \( \Omega _{\text{d}} \) :
-
Molar volume in the droplet (m3/mol)
- η :
-
Dynamic viscosity (Pa s)
- \( \eta_{\text{m}}^{{}} \) :
-
Viscosity of the matrix (Pa s)
- \( \eta_{\text{d}} \) :
-
Viscosity of the MPDs (Pa s)
- \( \mu_{\text{A}} \), \( \mu_{\text{B}} \) :
-
Chemical potentials of the component A and B (J/mol)
- υ :
-
Kinematic viscosity (m2/s)
- \( \rho_{\text{m}} \) :
-
Density of the matrix (kg/m3)
- \( \rho_{\text{d}} \) :
-
Density of the MPDs (kg/m3)
- \( \rho^{\text{mix}} \) :
-
Density of the alloy (kg/m3)
- \( \lambda_{\text{m}} \) :
-
Thermal conductivity of the matrix [W/(K m)]
- \( \lambda_{\text{d}} \) :
-
Thermal conductivity of the MPDs [W/(K m)]
- \( \lambda_{{}}^{\text{mix}} \) :
-
Thermal conductivity of the alloy [W/(K m)]
- Φ:
-
Phase field variable
- ϕ :
-
Volume fraction of the MPDs
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Acknowledgements
The authors are grateful for financial support from the National Natural Science Foundation of China (Grant Nos. 51271185, 51471173 and 51501207) and the China Manned Space Engineering (Grant No. TGJZ800-2-RW024).
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Zhao, JZ., Ahmed, T., Jiang, HX. et al. Solidification of Immiscible Alloys: A Review. Acta Metall. Sin. (Engl. Lett.) 30, 1–28 (2017). https://doi.org/10.1007/s40195-016-0523-x
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DOI: https://doi.org/10.1007/s40195-016-0523-x