Abstract
The present study investigated a hybrid electrical discharge machining (h-EDM) process for producing functionally graded titanium surface. Herein, a stream of hydroxyapatite/titanium oxide abrasive slurry jet has been supplied, through a specially designed tool, to the ionized zone created by the EDM process, and the abrasive particles were finally directed towards the melted region of titanium through ultrasonically produced kinetic energy. The finally produced functionally graded surfaces have been characterized through microscopic analysis to assess the efficacy of the as-produced surfaces. The results highlighted that the abrasive particles have been successfully embedded into the surfaces. The proposed hybrid technology could be used for various engineering applications, including automotive and biomedical sectors.
Similar content being viewed by others
References
Abbas NM, Solomon DG, Bahari MF (2007) A review on current research trends in electrical discharge machining (EDM). Int J Mach Tools Manuf 47(7–8):1214–1228
Yadav US, Yadava V (2015) Experimental modeling and multiobjective optimization of electrical discharge drilling of aerospace superalloy material. Proc Inst Mech Eng Part B: J Eng Manuf 229(10):1764–1780
Uhlmann E, Piltz S, Doll U (2005) Machining of micro/miniature dies and moulds by electrical discharge machining—recent development. J Mater Process Technol 167(2–3):488–493
Prakash C, Singh S, Pruncu CI, Mishra V, Królczyk G, Pimenov DY, Pramanik A (2019) Surface modification of Ti–6Al–4V alloy by electrical discharge coating process using partially sintered Ti–Nb electrode. Materials 12(7):1006
Fonda P, Wang Z, Yamazaki K, Akutsu Y (2008) A fundamental study on Ti–6Al–4V’s thermal and electrical properties and their relation to EDM productivity. J Mater Process Technol 202(1–3):583–589
Prakash C, Kansal HK, Pabla BS, Puri S, Aggarwal A (2016) Electric discharge machining–A potential choice for surface modification of metallic implants for orthopedic applications: a review. Proc Inst Mech Eng Part B: J Eng Manuf 230(2):331–353
Ho KH, Newman ST (2003) State of the art electrical discharge machining (EDM). Int J Mach Tools Manuf 43(13):1287–1300
Shabgard MR, Alenabi H (2015) Ultrasonic assisted electrical discharge machining of Ti–6Al–4V alloy. Mater Manuf Processes 30(8):991–1000. https://doi.org/10.1080/10426914.2015.1004686
Jia Y, Li J (2018) Impact analysis of electrode material on electrical discharge grinding polycrystalline diamond cutting tools. Procedia CIRP 68:643–648
Pirani C, Iacono F, Generali L, Sassatelli P, Nucci C, Lusvarghi L, Gandolfi MG, Prati C (2015) HyFlex EDM: superficial features, metallurgical analysis and fatigue resistance of innovative electro discharge machined NiTi rotary instruments. Int Endod J. https://doi.org/10.1111/iej.12470
Krishna ME, Patowari PK (2014) Parametric study of electric discharge coating using powder metallurgical green compact electrodes. Mater Manuf Processes 29(9):1131–1138
Teimouri R, Baseri H (2013) Experimental study of rotary magnetic field-assisted dry EDM with ultrasonic vibration of workpiece. Int J Adv Manuf Technol 67(5–8):1371–1384
Kumar SV, Kumar MP (2015) Machining process parameter and surface integrity in conventional EDM and cryogenic EDM of Al–SiCp MMC. J Manuf Process 20:70–78
Sabahi N, Hajian M, Razfar MR (2018) Experimental study on the heat-affected zone of glass substrate machined by electrochemical discharge machining (ECDM) process. Int J Adv Manuf Technol 97(1–4):1557–1564
Prakash C, Kansal HK, Pabla BS, Puri S (2017) Experimental investigations in powder mixed electric discharge machining of Ti–35Nb–7Ta–5Zrβ-titanium alloy. Mater Manuf Processes 32(3):274–285
Aliyu AAA, Abdul-Rani AM, Ginta TL, Prakash C, Axinte E, Razak MA, Ali S (2017) A review of additive mixed-electric discharge machining: current status and future perspectives for surface modification of biomedical implants. Adv Mater Sci Eng. https://doi.org/10.1155/2017/8723239
Prakash C, Kansal HK, Pabla BS, Puri S (2015) Processing and characterization of novel biomimetic nanoporous bioceramic surface on β-Ti implant by powder mixed electric discharge machining. J Mater Eng Perform 24:3622–3633
Prakash C, Kansal HK, Pabla BS, Puri S (2016) Multi-objective optimization of powder mixed electric discharge machining parameters for fabrication of biocompatible layer on _-Ti alloy using NSGA-II coupled with Taguchi based response surface methodology. J Mech Sci Technol 30:4195–4204
Prakash C, Kansal HK, Pabla BS, Puri S (2015) Powder mixed electric discharge machining an innovative surface modification technique to enhance fatigue performance and bioactivity of β-Ti implant for orthopaedics application. J Comput Inf Sci Eng 14:041006
Prakash C, Kansal HK, Pabla BS, Puri S (2016) Effect of surface nano-porosities fabricated by powder mixed electric discharge machining on bone-implant interface: an experimental and finite element study. Nanosci Nanotechnol Lett 8:815–826
Janmanee P, Muttamara A (2012) Surface modification of tungsten carbide by electrical discharge coating (EDC) using a titanium powder suspension. Appl Surf Sci 258(19):7255–7265
Arun M, Duraiselvam V, Senthilkumar R (2014) Synthesis of electric discharge alloyed nickel-tungsten coating on tool steel and its tribological studies. Mater Des 63:257–262
Ekmekci N, Ekmekci B (2016) Electrical discharge machining of ti6al4v in hydroxyapatite powder mixed dielectric liquid. Mater Manuf Process 31:1663–1670
Ou SF, Wang CY (2016) Fabrication of a hydroxyapatite-containing coating on Ti–Ta alloy by electrical discharge coating and hydrothermal treatment. Surf Coat Technol 302:238–243
Prakash C, Uddin MS (2017) Surface modification of β-phase Ti implant by hydroaxyapatite mixed electric discharge machining to enhance the corrosion resistance and in-vitro bioactivity. Surf Coat Technol 326:134–145
Prakash C, Singh S, Pabla BS, Uddin MS (2018) Synthesis, characterization, corrosion and bioactivity investigation of nano-HA coating deposited on biodegradable Mg–Zn–Mn alloy. Surf Coat Technol 346:9–18
Prakash C, Singh S, Singh M, Verma K, Chaudhary B, Singh S (2018) Multi-objective particle swarm optimization of EDM parameters to deposit HA-coating on biodegradable Mg-alloy. Vacuum 158:180–190
Author information
Authors and Affiliations
Corresponding author
Additional information
Technical Editor: Izabel Fernanda Machado.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Prakash, C., Singh, S., Wu, L.Y. et al. Functional grading of surfaces through hybrid ultrasonic, abrasive water jet, and electric discharge machining processing. J Braz. Soc. Mech. Sci. Eng. 43, 210 (2021). https://doi.org/10.1007/s40430-021-02931-8
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s40430-021-02931-8