Skip to main content
Log in

Effects of micro textured sapphire tool regarding cutting forces in turning operations

  • Regular Paper
  • Published:
International Journal of Precision Engineering and Manufacturing-Green Technology Aims and scope Submit manuscript

Abstract

In this study, the effects of microscale textures on a sapphire cutting tool were investigated. The texturing of microscale features on a solid surface allowed control of the tribological characteristics of the tool surface. Microscale geometrical characteristics on the rake face of the sapphire tools were obtained through micro-abrasive blasting. Tribological tests and cutting tests on an aluminum alloy workpiece were carried out, and the cutting forces were measured and analyzed. The effect of texture on adhesion of work material was investigated. Results showed that friction was minimized and cutting forces at the tool-chip interface of the textured tool were significantly reduced from those of a conventional tool. It was observed that the adhesion of work material was reduced by applying texture on the tool rake face.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Koshy, P. and Tovey, J., “Performance of Electrical Discharge Textured Cutting Tools,” CIRP Annals-Manufacturing Technology, Vol. 60, No. 1, pp. 153–156, 2011.

    Article  Google Scholar 

  2. Deng, J., Lian, Y., Wu, Z., and Xing, Y., “Performance of Femtosecond Laser-Textured Cutting Tools Deposited with WS2 Solid Lubricant Coatings,” Surface and Coatings Technology, Vol. 222, pp. 135–143, 2013.

    Article  Google Scholar 

  3. Jianxin, D., Ze, W., Yunsong, L., Ting, Q., and Jie, C., “Performance of Carbide Tools with Textured Rake-Face Filled with Solid Lubricants in Dry Cutting Processes,” International Journal of Refractory Metals and Hard Materials, Vol. 30, No. 1, pp. 164–172, 2012.

    Article  Google Scholar 

  4. Kawasegi, N., Sugimori, H., Morimoto, H., Morita, N., and Hori, I., “Development of Cutting Tools with Microscale and Nanoscale Textures to Improve Frictional Behavior,” Precision Engineering, Vol. 33, No. 3, pp. 248–254, 2009.

    Article  Google Scholar 

  5. Byun, J. W., Shin, H. S., Kwon, M. H., Kim, B. H., and Chu, C. N., “Surface Texturing by Micro ECM for Friction Reduction,” Int. J. Precis. Eng. Manuf., Vol. 11, No. 5, pp. 747–753, 2010.

    Article  Google Scholar 

  6. Choi, Y. and Lee, J., “A Study on the Effects of Surface Dimple Geometry on Fretting Fatigue Performance,” Int. J. Precis. Eng. Manuf., Vol. 16, No. 4, pp. 707–713, 2015.

    Article  Google Scholar 

  7. Xu, S., An, S. O. J., Atsushi, D., and Castagne, S., “Development of Low-Cost Deformation-Based Micro Surface Texturing System for Friction Reduction,” Int. J. Precis. Eng. Manuf., Vol. 17, No. 8, pp. 1059–1065, 2016.

    Article  Google Scholar 

  8. Kümmel, J., Braun, D., Gibmeier, J., Schneider, J., Greiner, C., et al., “Study on Micro Texturing of Uncoated Cemented Carbide Cutting Tools for Wear Improvement and Built-Up Edge Stabilisation,” Journal of Materials Processing Technology, Vol. 215, pp. 62–70, 2015.

    Article  Google Scholar 

  9. Ling, T. D., Liu, P., Xiong, S., Grzina, D., Cao, J., et al., “Surface Texturing of Drill Bits for Adhesion Reduction and Tool Life Enhancement,” Tribology Letters, Vol. 52, No. 1, pp. 113–122, 2013.

    Article  Google Scholar 

  10. Sugihara, T. and Enomoto, T., “Improving Anti-Adhesion in Aluminum Alloy Cutting by Micro Stripe Texture,” Precision Engineering, Vol. 36, No. 2, pp. 229–237, 2012.

    Article  Google Scholar 

  11. Varun, S. and Pulak, M. P., “Geometrical Design Optimization of Hybrid Textured Self-Lubricating Cutting Inserts for Turning 4340 Hardened Steel,” The International Journal of Advanced Manufacturing Technology, Vol. 89, No. 5, pp. 1575–1589, 2015.

    Google Scholar 

  12. Xie, J., Luo, M.-J., He, J.-L., Liu, X.-R., and Tan, T.-W., “Icro-Grinding of Micro-Groove Array on Tool Rake Surface for Dry Cutting of Titanium Alloy,” Int. J. Precis. Eng. Manuf., Vol. 13, No. 10, pp. 1845–1852, 2012.

    Article  Google Scholar 

  13. Graham, E., Park, C. I., and Park, S. S., “Fabrication of Micro-Dimpled Surfaces through Micro Ball End Milling,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 9, pp. 1637–1646, 2013.

    Article  Google Scholar 

  14. Wang, Y. Q., Yang, H. F., Han, Q. G., Fang, L., and Ge, S. R., “Tribological and Lubrication Properties of Sandblast-Textured Surfaces with Varied Roughness,” Advanced Materials Research, Vols. 154-155, pp. 1019–1022, 2011.

    Article  Google Scholar 

  15. Oishi, K., “Mirror Cutting of Aluminum with Sapphire Tool," Journal of Materials Processing Technology, Vol. 62, No. 4, pp. 331–334, 1996.

  16. Verdaasdonk, R. M., Cross, F. W., and Borst, C., “Physical Properties of Sapphire Fibretips for Laser Angioplasty,” Lasers in Medical Science, Vol. 2, No. 3, pp. 183–188, 1987.

    Article  Google Scholar 

  17. Obikawa, T., Kamio, A., Takaoka, H., and Osada, A., “Micro-Texture at the Coated Tool Face for High Performance Cutting,” International Journal of Machine Tools and Manufacture, Vol. 51, No. 12, pp. 966–972, 2011.

    Article  Google Scholar 

  18. Lei, S., Devarajan, S., and Chang, Z., “A Study of Micropool Lubricated Cutting Tool in Machining of Mild Steel,” Journal of Materials Processing Technology, Vol. 209, No. 3, pp. 1612–1620, 2009.

    Article  Google Scholar 

  19. Yu, H., Deng, H., Huang, W., and Wang, X., “The Effect of Dimple Shapes on Friction of Parallel Surfaces,” Proc. of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, Vol. 225, No. 8, pp. 693–703, 2011.

    Article  Google Scholar 

  20. Childs, T., “Metal Machining: Theory and Applications,” Butterworth-Heinemann, 2000.

  21. Williams, J., “The Action of Lubricants in Metal Cutting,” Journal of Mechanical Engineering Science, Vol. 19, No. 5, pp. 202–212, 1977.

    Article  Google Scholar 

  22. Kovalchenko, A., Ajayi, O., Erdemir, A., Fenske, G., and Etsion, I., “The Effect of Laser Surface Texturing on Transitions in Lubrication Regimes during Unidirectional Sliding Contact,” Tribology International, Vol. 38, No. 3, pp. 219–225, 2005.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Simon S. Park.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wei, Y., Kim, MR., Lee, DW. et al. Effects of micro textured sapphire tool regarding cutting forces in turning operations. Int. J. of Precis. Eng. and Manuf.-Green Tech. 4, 141–147 (2017). https://doi.org/10.1007/s40684-017-0017-y

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40684-017-0017-y

Keywords

Navigation