Abstract
The ways of intensification of machining complex parts of vehicles on the modern metal-cutting equipment were described. The classification of parts such as levers was developed on the basis of design and technological features. Based on the developed classification the structural code that allows to encode any lever design was proposed. The structural code can be used in computer-aided fixture design and in information retrieval systems for selecting optimal fixture for levers. The reasonability of intensification of parts machining such as levers was substantiated, the typical manufacturing process was analyzed, and opportunities for optimization subject to current trends in machining and technological capabilities of modern equipment were identified. The adjustable locating-and-clamping module characterized by high level of flexibility was proposed for CNC multiaxis machining operation. Comparative analysis of manufacturing processes by labor content, quantity of fixtures and machine tools, number of setups, and production area was performed.
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Acknowledgements
This work was supported by the Slovak Research and Development Agency under the contract no. APVV-15-0696. The main scientific results were achieved within The National Scholarship Programme of the Slovak Republic at the Faculty of Manufacturing Technologies with a seat in Presov of Technical University of Kosice (Presov, Slovakia) and recent research at Sumy State University within projects No. 0117U002252 and 0117U003931 funded by the Ministry of Education and Science of Ukraine.
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Karpus, V., Ivanov, V., Dehtiarov, I., Zajac, J., Kurochkina, V. (2019). Technological Assurance of Complex Parts Manufacturing. In: Ivanov, V., et al. Advances in Design, Simulation and Manufacturing. DSMIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-93587-4_6
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DOI: https://doi.org/10.1007/978-3-319-93587-4_6
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