Correlation of microstructure and fracture toughness in two 4340 steels

Abstract

A correlation is made of plane strain fracture toughness and microstructure in two steels corresponding to AISI 4340 composition. The steels were deoxidized with aluminum and titanium-aluminum additions, respectively. In the case of the aluminum killed steel, austenitizing at temperatures above 950 °C led to large austenite grain sizes, whereas in the titanium steel grain sizes were maintained below about 70 μm even after austenitizing at temperatures approaching 1200 °C. This allowed a comparison of variations in plane strain fracture toughness with austenitizing temperature between microstructures that underwent large increases in grain size and those that did not. The results are interpreted using a simple fracture model which indicated that particle spacing is of primary importance in controlling toughness. The overall observed phenomenology, however, is not explainable using simple models that essentially require that either critical stresses or critical strains be achieved over distances scaling with microstructure. This finding suggests that more detailed crack tip models than presently exist are required if the full effects of heat treatment are to be understood and explained.