Skip to main content
SpringerLink
Log in

Optimization of turning parameters for surface roughness and tool life based on the Taguchi method

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In this study, the effect and optimization of machining parameters on surface roughness and tool life in a turning operation was investigated by using the Taguchi method. The experimental studies were conducted under varying cutting speeds, feed rates, and depths of cut. An orthogonal array, the signal-to-noise (S/N) ratio, and the analysis of variance (ANOVA) were employed to the study the performance characteristics in the turning of commercial Ti-6Al-4V alloy using CNMG 120408-883 insert cutting tools. The conclusions revealed that the feed rate and cutting speed were the most influential factors on the surface roughness and tool life, respectively. The surface roughness was chiefly related to the cutting speed, whereas the axial depth of cut had the greatest effect on tool life.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

References

  1. Ramulu M, Branson T, Kim D (2001) A study on the drilling of composite and titanium stacks. Compos Struct 54:67–77

    Article  Google Scholar 

  2. Haron CHC, Jawaid A (2005) The effect of machining on surface integrity of titanium alloy Ti-6Al-4V. J Mater Process Technol 166:188–192

    Article  Google Scholar 

  3. Saravanan R, Sankar RS, Asokan P, Vijayakumar K, Prabhaharan G (2005) Optimization of cutting conditions during continuous finished profile machining using non-traditional techniques. Int J Adv Manuf Technol 26:30–40

    Article  Google Scholar 

  4. Unal R, Dean EB (1991) Taguchi approach to design optimization for quality and cost: an overview. In: Proceedings of the 13th Annual Conference of the International Society of Parametric Analysts, New Orleans, Louisiana, May 1991

  5. Shaji S, Radhakrishnan V (2003) Analysis of process parameters in surface grinding with graphite as lubricant based on the Taguchi method. J Mater Process Technol 141:51–59

    Article  Google Scholar 

  6. Yang WH, Tarng YS (1998) Design optimization of cutting parameters for turning operations based on the Taguchi method. J Mater Process Technol 84:122–129

    Article  Google Scholar 

  7. Lin TR (2002) Optimization technique for face milling stainless steel with multiple performance characteristics. Int J Adv Manuf Technol 19:330–335

    Article  Google Scholar 

  8. Taguchi G (1990) Introduction to quality engineering. Asian Productivity Organization (APO), Tokyo, Japan

    Google Scholar 

  9. Nalbant M, Gökkaya H, Sur G (2006) Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Mater Des 28:1379–1385

    Google Scholar 

  10. Nabhani F (2001) Machining of aerospace titanium alloys. Robot Comput Integr Manuf 17:99–106

    Article  Google Scholar 

  11. Ross PJ (1998) Taguchi technique for quality engineering. McGraw-Hill, New York

    Google Scholar 

  12. Roy RK (1990) A primer on Taguchi method. Van Nostrad Reinhold, New York

    MATH  Google Scholar 

  13. Tosun N, Cogun C, Tosun G (2004) A study on kerf and material removal rate in wire electrical discharge machining based on Taguchi method. J Mater Process Technol 152:316–322

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Department of Manufacturing, University of Firat, Technical Education Faculty, 23119, Elazig, Turkey

    Ahmet Hasçalık & Ulaş Çaydaş

Authors
  1. Ahmet Hasçalık
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Ulaş Çaydaş
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Ulaş Çaydaş.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Hasçalık, A., Çaydaş, U. Optimization of turning parameters for surface roughness and tool life based on the Taguchi method. Int J Adv Manuf Technol 38, 896–903 (2008). https://doi.org/10.1007/s00170-007-1147-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-007-1147-0

Keywords

Search

Navigation