Skip to main content
Log in

Effect of underfill defects on distortion and tensile properties of Ti-2Al-1.5Mn welded joint by pulsed laser beam welding

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Owing to its more precise control of heat input, pulsed laser beam welding is expected to be a choice for welding thin sheets. In this paper, the Ti-2Al-1.5Mn titanium alloy sheets with a thickness of 0.8 mm were welded by a pulsed Nd:YAG laser beam welding system. The underfill defects, welding distortions, microstructures, and tensile properties of the joints were investigated. The results show that the welding defects are strongly influenced by the welding parameters. The residual distortion is related to the specific heat input. Particularly, the maximum angular distortion increases remarkably for the specific heat input higher than 328.5 J/cm. Further investigations reveal that this is mainly due to the formation of underfill defects, while it is not affecting the maximum residual longitudinal bending distortion. In forming underfill defects and changing acicular α′ phase morphology in the fusion zone (FZ) of the welded joint, 328.5 J/cm is a critical specific heat input. Furthermore, tensile test results reveal that the fracture positions are closely related to the underfill rate.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Leyens C, Peters M (2003) Titanium and titanium alloys: fundamentals and applications. Wiley-VCH, Weinheim

    Book  Google Scholar 

  2. Short AB (2009) Gas tungsten arc welding of α + β titanium alloys: a review. Mater Sci Technol 25:309–324

    Article  Google Scholar 

  3. Yang MX, Qi BJ, Cong BQ, Liu FJ, Yang Z (2013) Effect of pulse frequency on microstructure and properties of Ti-6Al-4V by ultrahigh-frequency pulse gas tungsten arc welding. Int J Adv Manuf Technol 68:19–31

    Article  Google Scholar 

  4. Gao XL, Zhang LJ, Liu J, Zhang JX (2013) A comparative study of pulsed Nd:YAG laser welding and TIG welding of thin Ti6Al4V titanium alloy plate. Mater Sci Eng A 559:14–21

    Article  Google Scholar 

  5. Wei SZ, Li YJ, Wang J, Liu K, Zhang PF (2014) Microstructure and joining mechanism of Ti/Al dissimilar joint by pulsed gas metal arc welding. Int J Adv Manuf Technol 70:1137–1142

    Article  Google Scholar 

  6. Javidrad F, Farghadani H, Hedari M (2014) The MPAW of Ti-3Al-2.5V thin sheets and its effects on mechanical and microstructural properties. J Mater Eng Perform 23:666–672

    Article  Google Scholar 

  7. Lu W, Li XY, Lei YP, Shi YW (2012) Study on the mechanical heterogeneity of electron beam welded thick TC4-DT joints. Mater Sci Eng A 540:135–141

    Article  Google Scholar 

  8. Akman E, Demir A, Canel T, Sinmazcelik T (2009) Laser welding of Ti6Al4V titanium alloys. J Mater Process Technol 209:3705–3713

    Article  Google Scholar 

  9. Gao XL, Zhang LJ, Liu J, Zhang JX (2014) Effects of weld cross-section profiles and microstructure on properties of pulsed Nd:YAG laser welding of Ti6Al4V sheet. Int J Adv Manuf Technol 72:895–903

    Article  Google Scholar 

  10. Zain-ul-Abdein M, Nelias D, Jullien JF, Deloison D (2009) Prediction of laser beam welding-induced distortions and residual stresses by numerical simulation for aeronautic application. J Mater Process Technol 209:2907–2917

    Article  Google Scholar 

  11. Li RF, Li ZG, Zhu YY, Rong L (2011) A comparative study of laser welding beam welding and laser-MIG hybrid welding of Ti-Al-Zr-Fe titanium alloy. Mater Sci Eng A 528:1138–1142

    Article  Google Scholar 

  12. Rai R, Elmer JM, Palmer TA, DebRoy T (2007) Heat transfer and fluid flow during keyhole mode laser welding of tantalum, Ti-6Al-4V, 304L stainless steel and vanadium. J Phys D Appl Phys 40:5753–5766

    Article  Google Scholar 

  13. Cheng DH, Huang JH, Zhang H, Zhao XK (2010) Superplastic deformation of laser welded Ti-6Al-4V sheet. Mater Sci Technol 26:457–460

    Article  Google Scholar 

  14. Chen HC, Pinkerton AJ, Li L (2011) fibre laser welding of dissimilar alloys of Ti-6Al-4V and Inconel 718 for aerospace applications. Int J Adv Manuf Technol 52:977–987

    Article  Google Scholar 

  15. Çam G, Koçak M (1998) Progress in joining of advanced materials. Int Mater Rev 43:1–44

    Article  Google Scholar 

  16. Çam G, Koçak M (1998) Progress in joining of advanced materials—part I: solid state joining, fusion joining, and joining of intermetallics. Sci Technol Weld Join 3:105–126

    Article  Google Scholar 

  17. dos Santos J, Çam G, Torster F, Insfran A, Riekehr S, Ventzke V, Koçak M (2000) Properties of power beam welded steels, Al- and Ti-Alloys: significance of strength mismatch. Weld World 44:42–64

    Google Scholar 

  18. Luo Y, Tang XH, Lu FG (2014) Experimental study on deep penetrated laser welding under local subatmospheric pressure. Int J Adv Manuf Technol. doi:10.1007/s00170-014-5870-z

    Google Scholar 

  19. Tzeng YF (2000) Process characterization of pulsed Nd: YAG laser seam welding. Int J Adv Manuf Technol 16:10–18

    Article  Google Scholar 

  20. Ventrella VA, Berretta JR, de Rossi W (2010) Pulsed Nd:YAG laser seam welding of AISI 316L stainless steel thin foils. J Mater Process Technol 210:1838–1843

    Article  Google Scholar 

  21. Kawahito Y, Mizutani M, Katayama S (2007) Elucidation of high-power fibre laser welding phenomena of stainless steel and effect of factors on welding geometry. J Phys D Appl Phys 40:5854–5859

    Article  Google Scholar 

  22. Squillace A, Prisco U, Ciliberto S, Astarita A (2012) Effect of welding parameters on morphology and mechanical properties of Ti-6Al-4V laser beam welded butt joints. J Mater Process Technol 212:427–436

    Article  Google Scholar 

  23. Westerbaan D, Parkes D, Nayak SS, Chen DL, Biro E, Goodwin F, Zhou Y (2014) Effects of concavity on tensile and fatigue properties in fibre laser welding of automotive steels. Sci Technol Weld Join 19:60–68

    Article  Google Scholar 

  24. Wahba M, Mizutani M, Kawahito Y, Katayama S (2010) Keyhole stability in disc laser welding of AZ31B and AZ61A magnesium alloys and weld metal properties. Sci Technol Weld Join 15:559–566

    Article  Google Scholar 

  25. Long H, Gery D, Carlier A, Maropoulos PG (2009) Prediction of welding distortion in butt joint of thin plates. Mater Des 30:4126–4135

    Article  Google Scholar 

  26. Ahmed T, Rack HJ (1998) Phase transformation during cooling in α + β titanium alloys. Mater Sci Eng A 243:206–211

    Article  Google Scholar 

  27. Cao X, Debaecker G, Poirier E, Marya S, Cuddy J, Birur A, Wanjara P (2011) Tolerances of joint gaps in Nd:YAG laser welded Ti-6Al-4V alloy with the addition of filler wire. J Laser Appl 23:1–10

    Article  Google Scholar 

  28. Elmer JW, Palmer A (2004) Phase transformation dynamics during welding of Ti-6Al-4V. J Appl Phys 95:177–181

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiuyang Fang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fang, X., Zhang, J. Effect of underfill defects on distortion and tensile properties of Ti-2Al-1.5Mn welded joint by pulsed laser beam welding. Int J Adv Manuf Technol 74, 699–705 (2014). https://doi.org/10.1007/s00170-014-6033-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-014-6033-y

Keywords

Navigation