Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 10/2013

01.10.2013

Effect of Tool Pin Insertion Depth on Friction Stir Lap Welding of Aluminum to Stainless Steel

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 10/2013

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Aluminum (1060Al) and stainless steel (SUS321, austenitic) were friction stir lap welded using a stir tool consisting of a cutting pin and a concave shoulder. Two welding processes characterized by plunge depth of the pin were designed. In process 1, the pin remains inside the Al metal and the pin tip approaches the stainless steel surface, while in process 2, the pin tip penetrates through the Al metal and was inserted into the stainless steel to generate a machining process. Morphological and compositional characterization of the joint revealed defect-free joining at the interface with a visible mixed layer corresponding to the possible phase FeAl3 and the solution of Fe in Al, resulting in high tensile strength of up to 89 MPa in process 2, while in process 1, the tensile strength was up to 71 MPa.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat R.S. Mishra and Z.Y. Ma, Friction Stir Welding and Processing, Mater. Sci. Eng. R, 2005, 50(1–2), p 1–78CrossRef R.S. Mishra and Z.Y. Ma, Friction Stir Welding and Processing, Mater. Sci. Eng. R, 2005, 50(1–2), p 1–78CrossRef
2.
Zurück zum Zitat Z.Y. Ma, R.S. Mishra, and M.W. Mahoney, Superplastic Deformation Behaviour of Friction Stir Processed 7075Al Alloy, Acta. Mater., 2002, 50(17), p 4419–4430CrossRef Z.Y. Ma, R.S. Mishra, and M.W. Mahoney, Superplastic Deformation Behaviour of Friction Stir Processed 7075Al Alloy, Acta. Mater., 2002, 50(17), p 4419–4430CrossRef
3.
Zurück zum Zitat J.S. Liao, N.T. Yamamoto, H. Liu, and K. Nakata, Microstructure at Friction Stir Lap Joint Interface Of Pure Titanium and Steel, Mater. Lett., 2010, 64(21), p 2317–2320CrossRef J.S. Liao, N.T. Yamamoto, H. Liu, and K. Nakata, Microstructure at Friction Stir Lap Joint Interface Of Pure Titanium and Steel, Mater. Lett., 2010, 64(21), p 2317–2320CrossRef
4.
Zurück zum Zitat H. Uzun, C.D. Donne, A. Argagnotto, T. Ghidini, and C. Gambaro, Friction Stir Welding of Dissimilar Al 6013-T4 to X5CrNi18-10 Stainless Steel, Mater. Des., 2005, 26(1), p 41–46CrossRef H. Uzun, C.D. Donne, A. Argagnotto, T. Ghidini, and C. Gambaro, Friction Stir Welding of Dissimilar Al 6013-T4 to X5CrNi18-10 Stainless Steel, Mater. Des., 2005, 26(1), p 41–46CrossRef
5.
Zurück zum Zitat G. Buffa, G. Campanile, L. Fratini, and A. Prisco, Friction Stir Welding of Lap Joints: Influence of Process Parameters on the Metallurgical and Mechanical Properties, Mater. Sci. Eng. A, 2009, 519(1–2), p 19–26 G. Buffa, G. Campanile, L. Fratini, and A. Prisco, Friction Stir Welding of Lap Joints: Influence of Process Parameters on the Metallurgical and Mechanical Properties, Mater. Sci. Eng. A, 2009, 519(1–2), p 19–26
6.
Zurück zum Zitat R.S. Mishra, M.W. Mahoney, S.X. McFadden, N.A. Mara, and A.K. Mukherjee, High Strain Rate Superplasticity in a Friction Stir Processed 7075Al Alloy, Scr. Mater., 1999, 42(2), p 163–168CrossRef R.S. Mishra, M.W. Mahoney, S.X. McFadden, N.A. Mara, and A.K. Mukherjee, High Strain Rate Superplasticity in a Friction Stir Processed 7075Al Alloy, Scr. Mater., 1999, 42(2), p 163–168CrossRef
7.
Zurück zum Zitat V. Soundararajan, E. Yarrapareddy, and R. Kovacevic, Investigation of the Friction Stir Lap Welding of Aluminum Alloys AA 5182 and AA 6022, J. Mater. Eng. Perform., 2007, 16(4), p 477–484CrossRef V. Soundararajan, E. Yarrapareddy, and R. Kovacevic, Investigation of the Friction Stir Lap Welding of Aluminum Alloys AA 5182 and AA 6022, J. Mater. Eng. Perform., 2007, 16(4), p 477–484CrossRef
8.
Zurück zum Zitat Y.C. Chen and K. Nakata, Friction Stir Lap Joining Aluminium and Magnesium Alloys, Scr. Mater., 2008, 58(6), p 433–436CrossRef Y.C. Chen and K. Nakata, Friction Stir Lap Joining Aluminium and Magnesium Alloys, Scr. Mater., 2008, 58(6), p 433–436CrossRef
9.
Zurück zum Zitat X. Cao and M. Jahazi, Effect of Tool Rotational Speed and Probe Length on Lap Joint Quality of a Friction Stir Welded Magnesium Alloy, Mater. Des., 2011, 32(1), p 1–11CrossRef X. Cao and M. Jahazi, Effect of Tool Rotational Speed and Probe Length on Lap Joint Quality of a Friction Stir Welded Magnesium Alloy, Mater. Des., 2011, 32(1), p 1–11CrossRef
10.
Zurück zum Zitat A. Abdollah-Zadeh, T. Saeid, and B. Sazgari, Microstructure and Mechanical Properties of Friction Stir Welded Aluminium/Copper Lap Joints, J. Alloys Compd., 2008, 460(1–2), p 535–538CrossRef A. Abdollah-Zadeh, T. Saeid, and B. Sazgari, Microstructure and Mechanical Properties of Friction Stir Welded Aluminium/Copper Lap Joints, J. Alloys Compd., 2008, 460(1–2), p 535–538CrossRef
11.
Zurück zum Zitat T. Saeid, A. Abdollah-zadeh, and B. Sazgari, Weldability and Mechanical Properties of Dissimilar Aluminium-Copper Lap Joints Made by Friction Stir Welding, J. Alloys Compd., 2010, 490(1–2), p 652–655CrossRef T. Saeid, A. Abdollah-zadeh, and B. Sazgari, Weldability and Mechanical Properties of Dissimilar Aluminium-Copper Lap Joints Made by Friction Stir Welding, J. Alloys Compd., 2010, 490(1–2), p 652–655CrossRef
12.
Zurück zum Zitat Y.C. Chen and K. Nakata, Microstructural Characterization and Mechanical Properties in Friction Stir Welding of Aluminium and Titanium Dissimilar Alloys, Mater. Des., 2009, 30(3), p 469–474CrossRef Y.C. Chen and K. Nakata, Microstructural Characterization and Mechanical Properties in Friction Stir Welding of Aluminium and Titanium Dissimilar Alloys, Mater. Des., 2009, 30(3), p 469–474CrossRef
13.
Zurück zum Zitat Y.C. Chen, T. Komazaki, Y.G. Kim, T. Tsumura, and K. Nakata, Interface Microstructure Study of Friction Stir Lap Joint of AC4C Cast Aluminium Alloy and Zinc-Coated Steel, Mater. Chem. Phys., 2008, 111(2–3), p 375–380CrossRef Y.C. Chen, T. Komazaki, Y.G. Kim, T. Tsumura, and K. Nakata, Interface Microstructure Study of Friction Stir Lap Joint of AC4C Cast Aluminium Alloy and Zinc-Coated Steel, Mater. Chem. Phys., 2008, 111(2–3), p 375–380CrossRef
14.
Zurück zum Zitat C. Blignault, D.G. Hattingh, and M.N. James, Optimizing Friction Stir Welding via Statistical Design of Tool Geometry and Process Parameters, J. Mater. Eng. Perform., 2012, 21(6), p 927–935 C. Blignault, D.G. Hattingh, and M.N. James, Optimizing Friction Stir Welding via Statistical Design of Tool Geometry and Process Parameters, J. Mater. Eng. Perform., 2012, 21(6), p 927–935
15.
Zurück zum Zitat K. Elangovan, V. Balasubramanian, and M. Valliappan, Effect of Tool Pin Profile and Tool Rotational Speed on Mechanical Properties of Friction Stir Welded AA6061 Aluminium Alloy, Mater. Manuf. Process., 2008, 23(3–4), p 251–260CrossRef K. Elangovan, V. Balasubramanian, and M. Valliappan, Effect of Tool Pin Profile and Tool Rotational Speed on Mechanical Properties of Friction Stir Welded AA6061 Aluminium Alloy, Mater. Manuf. Process., 2008, 23(3–4), p 251–260CrossRef
16.
Zurück zum Zitat M. Aissani, S. Gachi, F. Boubenider, and Y. Benkedda, Design and Optimization of Friction Stir Welding Tool, Mater. Manuf. Process., 2010, 25(11), p 1199–1205CrossRef M. Aissani, S. Gachi, F. Boubenider, and Y. Benkedda, Design and Optimization of Friction Stir Welding Tool, Mater. Manuf. Process., 2010, 25(11), p 1199–1205CrossRef
17.
Zurück zum Zitat Y.N. Wei, J.L. Li, J.T. Xiong, F. Huang, and F.S. Zhang, Microstructures and Mechanical Properties of Magnesium Alloy and Stainless Steel Weld-Joint Made by Friction Stir Lap Welding, Mater. Des., 2012, 33(1), p 111–114CrossRef Y.N. Wei, J.L. Li, J.T. Xiong, F. Huang, and F.S. Zhang, Microstructures and Mechanical Properties of Magnesium Alloy and Stainless Steel Weld-Joint Made by Friction Stir Lap Welding, Mater. Des., 2012, 33(1), p 111–114CrossRef
18.
Zurück zum Zitat H. Lombard, D.G. Hattingh, A. Steuwer, and M.N. James, Optimising FSW Process Parameters to Minimise Defects and Maximise Fatigue Life in 5083-H321 Aluminium Alloy, Eng. Fract. Mech., 2008, 75(3–4), p 341–354CrossRef H. Lombard, D.G. Hattingh, A. Steuwer, and M.N. James, Optimising FSW Process Parameters to Minimise Defects and Maximise Fatigue Life in 5083-H321 Aluminium Alloy, Eng. Fract. Mech., 2008, 75(3–4), p 341–354CrossRef
19.
Zurück zum Zitat R. Pretorius, A.M. Vredenberg, and F.W. Saris, Prediction of Phase Formation Sequence and Phase Stability in Binary Metal-Aluminum Thin-Film Systems Using the Effective Heat of Formation Rule, J. Appl. Phys., 1991, 70(7), p 3636–3646CrossRef R. Pretorius, A.M. Vredenberg, and F.W. Saris, Prediction of Phase Formation Sequence and Phase Stability in Binary Metal-Aluminum Thin-Film Systems Using the Effective Heat of Formation Rule, J. Appl. Phys., 1991, 70(7), p 3636–3646CrossRef
20.
Zurück zum Zitat A. Esmaeili, M.K. Besharati Givi, and H.R. Zareie Rajani, A Metallurgical and Mechanical Study on Dissimilar Friction Stir Welding of Aluminum 1050 to Brass (CuZn30), Mater. Sci. Eng. A, 2011, 528(22–23), p 7093–7102 A. Esmaeili, M.K. Besharati Givi, and H.R. Zareie Rajani, A Metallurgical and Mechanical Study on Dissimilar Friction Stir Welding of Aluminum 1050 to Brass (CuZn30), Mater. Sci. Eng. A, 2011, 528(22–23), p 7093–7102
Metadaten
Titel
Effect of Tool Pin Insertion Depth on Friction Stir Lap Welding of Aluminum to Stainless Steel
Publikationsdatum
01.10.2013
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 10/2013
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-013-0595-y

Weitere Artikel der Ausgabe 10/2013

Journal of Materials Engineering and Performance 10/2013 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.