Abstract
The commercial preparation of aluminum-diboride flakes in aluminum relies on relatively expensive starting materials. A new synthesis has been developed that allows AlB2 to be prepared directly from the reaction of borax (Na2B4O7·10H2O) or boron oxide (B2O3) with aluminum. Aluminum metal at temperatures higher than 900°C has been shown to reduce these boron-containing compounds, producing an Al2O3-containing slag and AlB2. A natural separation occurs, leaving AlB2 in the molten aluminum and Al2O3 as part of a slag that forms at the melt surface. Samples containing up to 10 vol.% AlB2 in an aluminum matrix have been directly prepared using this method.
Similar content being viewed by others
References
W.C. Setzer and G.W. Boone, “The Use of Aluminum/Boron Master Alloys to Improve Electrical Conductivity,” Light Metals 1992 (Warrendale, PA: TMS, 1992), pp. 837–844.
P. Schumacher and A.L. Greer, “Studies of the Action of Grain-Refining Particles in Aluminum Alloys,” Light Metals 1995 (Warrendale, PA: TMS, 1995), pp. 869–877.
J. Economy, L.C. Wohrer, and V.I. Matkovich, “Single Crystal Flake Reinforced Composites,” SAMPE J. (Dec./Jan. 1969).
A.N. Norris, “The Mechanical Properties of Platelet Reinforced Composites,” Int. J. of Solids Science, 26 (5/6) (1990), pp. 663–674.
D.K. Young et al., “Aluminum Base Alloy and Method for Preparing Same,” U.S. patent 5,415,708 (May 16, 1995).
C. Deppisch et al., “Processing and Mechanical Properties of AlB2 Flake Reinforced Al-Alloy Composite,” Materials Science and Engineering A, 225 (1997), pp. 153–161.
C. Deppisch (Ph.D. thesis, U. of IL at Urbana-Champaign, 1996).
P.S. Kisly, T.A. Prikhna, and L.S. Golubyak, “Properties of High-Temperature Solution-Grown Aluminum Borides,” J. of the Less-Common Metals, 117 (1986), pp. 349–353.
G.V. Samsonov, V.A. Neronov, and L.K. Lamikhov, “The Conditions, Structure and Some Properties of Phases in the Al-B System,” J. of the Less-Common Metals, 67 (1979), pp. 291–296.
V.T. Serebryanskii and V.A. Épel’baum, “Phase Diagram of the Aluminum-Boron System,” J. of Structural Chemistry, 2 (6) (1961), pp. 692–694.
H. Duschanek and P. Rogl, “The Al-B (Aluminum-Boron) System,” J. of Phase Equilibria, 15 (5) (1994), pp. 543–552.
E.J. Felten, “The Preparation of Aluminum Diboride, AlB2,” J. of the ACS, 78 (Dec. 5, 1956), pp. 5977–5978.
E. Sirtl and L.M. Woerner, “Preparation and Properties of Aluminum Diboride Single Crystals,” J. of Crystal Growth, 16 (1972), pp. 215–218.
V.A. Neronov, “High-Temperature Borides: Problems and Perspectives,” Russian J. of Engrg. Thermophysics, 2 (1992), pp. 157–165.
A.C. Hall and J. Economy, “The Role of the Al-B Peritectic Transformation in the Formation of High Aspect Ratio AlB2 (unpublished work)
D.R. Lide, CRC Handbook of Chemistry and Physics, 79th ed. (1998–1999), pp. 4–46, 4–87.
D.L. Perry and S.L. Phillips, Handbook of Inorganic Compounds (CRC Press, 1995).
Merck Index, 11th ed., p. 55
J.P.H. Donnay and H.M. Ondik, Crystal Data Determinative Tables: Inorganic Compounds, 3rd ed., vol. 2.
Author information
Authors and Affiliations
Additional information
For more information, contact A.C. Hall, Sandia National Labs., P.O. Box 5800, Mail Stop 0340, Albuquerque, New Mexico 87185; (505) 284-6964; fax (505) 845-9659.
Rights and permissions
About this article
Cite this article
Hall, A.C., Economy, J. Preparing high- and low-aspect ratio AlB2 flakes from borax or boron oxide. JOM 52, 42–44 (2000). https://doi.org/10.1007/s11837-000-0046-8
Issue Date:
DOI: https://doi.org/10.1007/s11837-000-0046-8