Abstract
Large-scale addition of hydrophilic solid filler (i.e., ammonium polyphosphate) into waterborne intumescent fire-retardant coatings can cause many problems such as poor compatibility, easy absorption of moisture, and poor durability. In this work, microencapsulated ammonium polyphosphate with melamine formaldehyde resin (MFAPP) was prepared and applied in intumescent fire-retardant coatings to solve the problems mentioned. Due to the hydrophobicity of melamine formaldehyde (MF) resin, MFAPP exhibited better water resistance, thermal stability, and compatibility with polymer matrix, which was confirmed by Fourier transform infrared spectra, scanning electron microscopy (SEM), particle size test, water solubility, water contact angle, and thermogravimetric analysis (TGA). The effect of the MFAPP on durability and fire resistance of the fire-retardant coatings test were investigated by the static immersion test, fire resistance test, TGA, and SEM. Even immersed in distilled water for 12 h, the coatings containing MFAPP did not show obvious damage, indicating microencapsulation improved the water resistance of coatings. Furthermore, the fire-resistant time and thermal stability of the waterborne intumescent fire-retardant coatings were also improved remarkably by utilizing the microencapsulation of ammonium polyphosphate.
Similar content being viewed by others
References
Aziz, H, Ahmad, F, “Effects From Nano-Titanium Oxide on the Thermal Resistance of an Intumescent Fire Retardant Coating for Structural Applications.” Prog. Org. Coat., 101 431–439 (2016)
Wang, J, Song, WH, Zhang, M, Chen, Z, “Experimental Study of the Acid Corrosion Effects on an Intumescent Coating for Steel Elements.” Ind. Eng. Chem. Res., 53 (28) 11249–11258 (2014)
Han, ZD, Fina, A, Malucelli, G, “Thermal Shielding Performances of Nano-structured Intumescent Coatings Containing Organo-Modified Layered Double Hydroxides.” Prog. Org. Coat., 78 504–510 (2015)
Gardelle, B, Duquesne, S, Vandereecken, P, Bellayer, S, Bourbigot, S, “Resistance to Fire of Intumescent Silicone Based Coating: The Role of Organoclay.” Prog. Org. Coat., 76 1633–1641 (2013)
Gardner, L, Baddoo, NR, “Fire Testing and Design of Stainless Steel Structures.” J. Constr. Steel. Res., 62 532–543 (2006)
Weil, ED, “Fire-Protective and Flame-Retardant Coatings—A State-of-the-Art Review.” J. Fire Sci., 29 259–296 (2011)
Nøgaard, KP, Dam-Johansen, K, Català, P, Kiil, S, “Investigation of Char Strength and Expansion Properties of an Intumescent Coating Exposed to Rapid Heating Rates.” Prog. Org. Coat., 76 1851–1857 (2013)
Kahraman, HT, Gevgilili, H, Pehlivan, E, Kalyon, DM, “Development of an Epoxy Based Intumescent System Comprising of Nanoclays Blended with Appropriate Formulating Agents.” Prog. Org. Coat., 78 208–219 (2015)
Yew, MC, Ramli Sulong, NH, Yew, MK, Amalina, MA, Johan, MR, “Eggshells: A Novel Bio-filler for Intumescent Flame-Retardant Coatings.” Prog. Org. Coat., 81 116–124 (2015)
Jimenez, M, Duquesne, S, Bourbigot, S, “Characterization of the Performance of an Intumescent Fire Protective Coating.” Surf. Coat. Technol., 201 979–987 (2006)
Wang, J-B, Wang, G-J, “Influences of Montmorillonite on Fire Protection, Water and Corrosion Resistance of Waterborne Intumescent Fire Retardant Coating for Steel Structure.” Surf. Coat. Technol., 239 177–184 (2014)
Puri, RG, Khanna, AS, “Influence of Heat-Stable Filler on the Thermal Shielding Performance of Water-Based Intumescent Fire-Resistive Coating for Structural Steel Applications.” J. Coat. Technol. Res., 14 (2) 323–331 (2017)
Wang, Z-Y, Han, E-H, Ke, W, “Effect of Nanoparticles on the Improvement in Fireresistant and Anti-ageing Properties of Flame-Retardant Coating.” Surf. Coat. Technol., 200 5706–5716 (2006)
Puri, RG, Khanna, AS, “Intumescent Coatings: A review on Recent Progress.” J. Coat. Technol. Res., 14 (1) 1–20 (2017)
Li, H-F, Hu, Z-W, Zhang, S, Gu, XY, Wang, HJ, “Effects of Titanium Dioxide on the Flammability and Char Formation of Water-based Coatings Containing Intumescent Flame Retardants.” Prog. Org. Coat., 78 318–324 (2015)
Wang, G-J, Yang, J-Y, “Thermal Degradation Study of Fire Resistive Coating Containing Melamine Polyphosphate and Dipentaerythritol.” Prog. Org. Coat., 72 605–611 (2011)
Han, ZD, Fina, A, Malucelli, G, “Testing Fire Protective Properties of Intumescent Coatings by In-line Temperature Measurements on a Cone Calorimeter.” Prog. Org. Coat., 69 475–480 (2010)
Chen, L-J, Song, L, Jie, G-X, Tai, Q-L, Xing, W-Y, Hu, Y, “A New Intumescent Flame Retardant Containing Phosphorus and Nitrogen: Preparation, Thermal Properties and Application to UV Curable Coating.” Prog. Org. Coat., 70 59–66 (2011)
Wang, G-J, Yang, J-Y, “Influence of Binder on Fire Protection and Anticorrosion Properties of Intumescent Fire Resistive Coating for Structure.” Surf. Coat. Technol., 204 1186–1192 (2010)
Kurt, S, Uysal, B, Özcan, C, “Thermal Conductivity of Oriental Beech Impregnated with Fire Retardant.” J. Coat. Technol. Res., 6 523–530 (2009)
Arabasadi, Z, Khorasani, M, Akhlaghi, S, Fazilat, H, Gedde, UW, Hedenqvist, MS, Shiri, ME, “Prediction and Optimization of Fireproofing Properties of Intumescent Flame Retardant Coatings Using Artificial Intelligence Techniques.” Fire. Saf. J., 61 193–199 (2013)
Liu, Z-T, Dai, M-Q, Zhang, Y-F, Gao, X, Zhang, Q, “Preparation and Performances of Novel Waterborne Intumescent Fire Retardant Coatings.” Prog. Org. Coat., 95 100–106 (2016)
Liu, Z-T, Dai, M-Q, Wang, C, Zhang, Q, Zhang, Y-F, Jin, B-Q, Gao, X, “Effects of the Addition Mode and Amount of Organic Montmorillonite in Soft-Core/Hard-Shell Emulsion on Fire Protection, Water Resistance and Stability of Fire Retardant Coating.” Prog. Org. Coat., 101 350–358 (2016)
Bardon, J, Apaydin, K, Laachachi, A, Jimenez, M, Fouquet, T, Hilt, F, Bourbigot, S, Ruch, D, “Characterization of a Plasma Polymer Coating from an Organophosphorus Silane Deposited at Atmospheric Pressure for Fire-Retardant Purposes.” Prog. Org. Coat., 88 39–47 (2015)
Feng, C-M, Liang, M-Y, Jiang, J-L, Huang, J-G, Liu, H-B, “The Synthesis and Fluorescence Quenching Properties of Pyrene—Labeled Silicone Polymers.” J. Anal. Appl. Pyrolysis, 119 75–86 (2016)
Wang, G-J, Yang, J-Y, “Influences of Binder on Fire Protection and Anticorrosion Properties of Intumescent Fire Resistive Coating for Steel Structure.” Surf. Coat. Technol., 204 1186–1192 (2010)
Wang, G-J, Yang, J-Y, “Influences of Glass Flakes on Fire Protection and Water Resistance of Waterborne Intumescent Fire Resistive Coating for Steel Structure.” Prog. Org. Coat., 70 150–156 (2011)
Sun, L-S, Qu, Y-T, Li, S-X, “Co-microencapsulate of Ammonium Polyphosphate and Pentaerythritol and Kinetics of its Thermal Degradation.” Polym. Degrad. Stab., 97 404–409 (2012)
Qin, Z-L, Li, D-H, Yang, R-J, “Study on Inorganic Modified Ammonium Polyphosphate with Precipitation Method and its Effect in Flame Retardant Polypropylene.” Polym. Degrad. Stab., 126 117–124 (2016)
Shen, M-Y, Chen, W-J, Kuan, C-F, Kuan, H-C, Yang, J-M, Chiang, C-L, “Preparation, Characterization of Microencapsulated Ammonium Polyphosphate and its Flame Retardancy in Polyurethane Composites.” Mater. Chem. Phys., 173 205–212 (2016)
Wang, N, Mi, L, Wu, Y-X, Wang, X-Z, Fang, Q-H, “Enhanced Flame Retardancy of Natural Rubber Composite with Addition of Microencapsulated Ammonium Polyphosphate and MCM-41 Fillers.” Fire Saf. J., 62 281–288 (2013)
Wang, W, Zhang, W, Zhang, S-F, Li, J-Z, “Preparation and Characterization of Microencapsulated Ammonium Polyphosphate with UMF and its Application in WPCs.” Constr. Build. Mater., 65 151–158 (2014)
Liu, L, Li, L, Ni, Y, “Effect of Microencapsulated Ammonium Polyphosphate on Water Resistance of Water-based Intumescent Flame Retardation Coating.” J. Build. Mater., 13 (3) 367–370 (2010)
Wang, BB, Qian, XD, Shi, YQ, Yu, B, Hong, NN, Song, L, Hu, Y, “Cyclodextrin Microencapsulated Ammonium Polyphosphate: Preparation and its Performance on the Thermal, Flame Retardancy and Mechanical Properties of Ethylene Vinyl Acetate Copolymer.” Compos. Part B-Eng., 69 22–30 (2015)
Ullaha, S, Ahmad, F, Shariffa, AM, Bustama, MA, Gonfaa, G, Gillani, QF, “Effects of Ammonium Polyphosphate and Boric Acid on the Thermal Degradation of an Intumescent Fire Retardant Coating.” Prog. Org. Coat., 100 70–82 (2017)
Wang, N, Zhang, J, Fang, Q-H, Hui, D, “Influence of Mesoporous Fillers with PP-g-MA on Flammability and Tensile Behavior of Polypropylene Composites.” Compos. Part B-Eng., 44 467–471 (2012)
Zheng, Z, Yan, J, Sun, H, Cheng, Z, Li, W, Wang, H, Cui, X, “Preparation and Characterization of Microencapsulated Ammonium Polyphosphate and its Synergistic Flame-Retarded Polyurethane Rigid Foams with Expandable Graphite.” Polym. Int., 63 84–92 (2014)
Acknowledgments
The authors gratefully acknowledge the financial support from Hubei Province Education Department Youth Talent Program of Science and Technology Research (No. Q20161511), Hubei Province Youth Chenguang Program of Science and Technology (No. 2014.5), Applied Basic Research Programs of Wuhan (No. 2015010101010018), Wuhan Yellow Crane Program for Excellent Talents and Hubei Technology Innovation Major Project (2016AAA030), PetroChina Innovation Foundation (2015D-5006-0211), Wuhan Institute of Technology Science Foundation (No. K201470).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Liu, Z., Dai, M., Hu, Q. et al. Effect of microencapsulated ammonium polyphosphate on the durability and fire resistance of waterborne intumescent fire-retardant coatings. J Coat Technol Res 16, 135–145 (2019). https://doi.org/10.1007/s11998-018-0108-x
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11998-018-0108-x