Skip to main content
Log in

A study on machining characteristics of silicon nitride with spline members in laser-assisted turn-mill

  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

Laser Assisted Turning (LAT) is an effective machining method for difficult-to-cut materials, such as nickel and ceramics. LAT has several advantages, including low manufacturing costs, high productivity and high quality machining of various kinds of materials. However, LAT is in the early stage of applications and has only been used for limited round members only. Therefore, a laser assisted turn-mill (LATM) process that is capable of machining various workpiece shapes is proposed to complement LAT in this paper. In this paper the temperature distribution according to the rotation of the workpieces was effectively predicted. The effect of preheating was verified by analyzing the results of thermal analysis and experiment. Also, a new preheating method based on laser power level is proposed. It was determined that the heat produced by the proposed preheating method can be efficiently transferred into the workpiece, and the effectiveness of the LATM process was verified by machining Si3N4.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Choi, Y.-J., Park, K.-H., Hong, Y.-H., Kim, K.-T., Lee, S.-W., and Choi, H.-Z., “Effect of Ultrasonic Vibration in Grinding; Horn Design and Experiment,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 11, pp. 1873–1879, 2013.

    Article  Google Scholar 

  2. Wang, J.-C., “A Novel Fabrication Method of High Strength Alumina Ceramic Parts based on Solvent-Based Slurry Stereolithography and Sintering,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 3, pp. 485–491, 2013.

    Article  Google Scholar 

  3. Zheng, G., Zhao, J., Li, A., Cui, X., and Zhou, Y., “Failure Mechanisms of Graded Ceramic Tool in Ultra High Speed Dry Milling of Inconel 718,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 6, pp. 943–949, 2013.

    Article  Google Scholar 

  4. Lee, S.-J., Kim, J.-D., and Suh, J., “Microstructural Variations and Machining Characteristics of Silicon Nitride Ceramics from Increasing the Temperature in Laser Assisted Machining,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 7, pp. 1269–1274, 2014.

    Article  Google Scholar 

  5. Song, K.-W., Park, I.-S., Shin, G.-S., Lyu, S.-K., Lee, M.-H., and Bae, T.-S., “Fracture Strength of Borosilicate Glass Melt Infiltrated Zirconia 3-Unit Bridge,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 9, pp. 1607–1613, 2013.

    Article  Google Scholar 

  6. Jiang, C.-P., Hsu, H.-J., and Lee, S.-Y., “Development of Mask-Less Projection Slurry Stereolithography for the Fabrication of Zirconia Dental Coping,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 11, pp. 2413–2419, 2014.

    Article  Google Scholar 

  7. Slocombe, A. and Li, L., “Laser Ablation Machining of Metal/Polymer Composite Materials,” Applied Surface Science, Vols. 154–155, pp. 617–621, 2000.

    Article  Google Scholar 

  8. Masood, S. H., Armitage, K., and Brandt, M., “An Experimental Study of Laser-Assisted Machining of Hard-to-Wear White Cast Iron,” International Journal of Machine Tools and Manufacture, Vol. 51, No. 6, pp. 450–456, 2011.

    Article  Google Scholar 

  9. Lee, S.-J., Kim, J.-D., and Suh, J., “Microstructural Variations and Machining Characteristics of Silicon Nitride Ceramics from Increasing the Temperature in Laser Assisted Machining,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 7, pp. 1269–1274, 2014.

    Article  Google Scholar 

  10. Chu, W.-S., Kim, C.-S., Lee, H.-T., Choi, J.-O., Park, J.-I., et al., “Hybrid Manufacturing in Micro/Nano Scale: A Review,” Int. J. Precis. Eng. Manuf.,-Green Tech., Vol. 1, No. 1, pp. 75–92, 2014.

    Article  Google Scholar 

  11. Kim, T.-W. and Lee, C.-M., “Determination of the Machining Parameters of Nickel-based Alloys by High-Power Diode Laser,” Int. J. Precis. Eng. Manuf., Vol. 16, No. 2, pp. 309–314, 2015.

    Article  Google Scholar 

  12. Jeon, Y., Park, H. W., and Lee, C. M., “Current Research Trends in External Energy Assisted Machining,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 2, pp. 337–342, 2013.

    Article  Google Scholar 

  13. Sim, M.-S. and Lee, C.-M., “A Study on the Laser Preheating Effect of Inconel 718 Specimen with Rotated Angle with Respect to 2-Axis,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 1, pp. 189–192, 2014.

    Article  Google Scholar 

  14. Zhang, C. and Shin, Y. C., “A Novel Laser-Assisted Truing and Dressing Technique for Vitrified Cbn Wheels,” International Journal of Machine Tools and Manufacture, Vol. 42, No. 7, pp. 825–835, 2002.

    Article  Google Scholar 

  15. Chang, C.-W. and Kuo, C.-P., “An Investigation of Laser-Assisted Machining of Al2O3 Ceramics Planing,” International Journal of Machine Tools and Manufacture, Vol. 47, No. 3, pp. 452–461, 2007.

    Article  Google Scholar 

  16. Chang, C.-W. and Kuo, C.-P., “Evaluation of Surface Roughness in Laser-Assisted Machining of Aluminum Oxide Ceramics with Taguchi Method,” International Journal of Machine Tools and Manufacture, Vol. 47, No. 1, pp. 141–147, 2007.

    Article  MATH  Google Scholar 

  17. Tian, Y. and Shin, Y. C., “Thermal Modeling for Laser-Assisted Machining of Silicon Nitride Ceramics with Complex Features,” Journal of Manufacturing Science and Engineering, Vol. 128, No. 2, pp. 425–434, 2006.

    Article  Google Scholar 

  18. Tian, Y. and Shin, Y. C., “LaserAssisted Machining of DamageFree Silicon Nitride Parts with Complex Geometric Features Via In Process Control of Laser Power,” Journal of the American Ceramic Society, Vol. 89, No. 11, pp. 3397–3405, 2006.

    Article  Google Scholar 

  19. Kim, J.-H., Kim, K.-S., Choi, J.-Y., and Lee, C.-M., “Estimation of Deformed Laser Heat Sources and Thermal Analysis on Laser Assisted Turning of Square Member,” Journal of Central South University, Vol. 19, No. 2, pp. 402–407, 2012.

    Article  MathSciNet  Google Scholar 

  20. Choi, J.-Y. and Lee, C.-M., “Nc Code Generation for Laser Assisted Turn-Mill of Various Type of Clovers and Square Section Members,” Journal of Central South University, Vol. 19, No. 11, pp. 3064–3068, 2012.

    Article  MathSciNet  Google Scholar 

  21. Choi, J. Y. and Lee, C. M., “Evaluation of Cutting Force and Surface Temperature for Round and Square Member in Laser Assisted Turn-Mill,” Applied Mechanics and Materials, Vols. 229–231, pp. 718–722, 2012.

    Article  Google Scholar 

  22. Kim, J.-H., Choi, J.-Y., and Lee, C.-M., “A Study on the Effect of Laser Preheating on Laser Assisted Turn-Mill for Machining Square and Spline Members,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 2, pp. 275–282, 2014.

    Article  Google Scholar 

  23. Cha, N. H., “A Study on the Effect of Laser Preheating for Silicon Nitride in Laser Assisted Turn-Mill,” M.Sc. Thesis, School of Mechanical Engineering, Changwon National University, 2014.

    Google Scholar 

  24. Research Report of the National Research Foundation of Korea (NRF), “A New Conceptual 3-Dimensional Laser Assisted Machining System,” No. 2013035186, 2014.

  25. Kang, D. W. and Lee, C. M., “A Study on the Development of the Laser-Assisted Milling Process and a Related Constitutive Equation for Silicon Nitride,” CIRP Annals-Manufacturing Technology, Vol. 63, No. 1, pp. 109–112, 2014.

    Article  Google Scholar 

  26. Rozzi, J. C., Pfefferkorn, F. E., Shin, Y. C., and Incropera, F. P., “Experimental Evaluation of the Laser Assisted Machining of Silicon Nitride Ceramics,” Journal of Manufacturing Science and Engineering, Vol. 122, No. 4, pp. 666–670, 2000.

    Article  Google Scholar 

  27. Lei, S., Shin, Y. C., and Incropera, F. P., “Deformation Mechanisms and Constitutive Modeling for Silicon Nitride Undergoing Laser- Assisted Machining,” International Journal of Machine Tools and Manufacture, Vol. 40, No. 15, pp. 2213–2233, 2000.

    Article  Google Scholar 

  28. Kim, K.-S., Kim, T.-W., and Lee, C.-M., “Analysis of a Laser Assisted Milling Process with Inclination Angles,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 8, pp. 1495–1499, 2013.

    Article  Google Scholar 

  29. Jung, J.-W., Choi, J.-Y., and Lee, C.-M., “A Study on Laser Assisted Machining using a Laser Area Analysis Method,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 2, pp. 329–332, 2013.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Choon-Man Lee.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Cha, NH., Lee, CM. A study on machining characteristics of silicon nitride with spline members in laser-assisted turn-mill. Int. J. Precis. Eng. Manuf. 16, 2691–2697 (2015). https://doi.org/10.1007/s12541-015-0344-2

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-015-0344-2

Keywords

Navigation