Skip to main content
Log in

Mechanical and microstructural characterization of Al7075/SiC nanocomposites fabricated by dynamic compaction

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

This paper describes the synthesis of Al7075 metal matrix composites reinforced with SiC, and the characterization of their microstructure and mechanical behavior. The mechanically milled Al7075 micron-sized powder and SiC nanoparticles are dynamically compacted using a drop hammer device. This compaction is performed at different temperatures and for various volume fractions of SiC nanoparticles. The relative density is directly related to the compaction temperature rise and indirectly related to the content of SiC nanoparticle reinforcement, respectively. Furthermore, increasing the amount of SiC nanoparticles improves the strength, stiffness, and hardness of the compacted specimens. The increase in hardness and strength may be attributed to the inherent hardness of the nanoparticles, and other phenomena such as thermal mismatch and crack shielding. Nevertheless, clustering of the nanoparticles at aluminum particle boundaries make these regions become a source of concentrated stress, which reduces the load carrying capacity of the compacted nanocomposite.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. M. Tavoosi, F. Karimzadeh, M.H. Enayati, and A. Heidarpour, Bulk Al-Zn/Al2O3 nanocomposite prepared by reactive milling and hot pressing methods, J. Alloys Compd., 475(2009), No. 1–2, p. 198.

    Article  Google Scholar 

  2. W. L. Gu, Bulk Al/SiC nanocomposite prepared by ball milling and hot pressing method, Trans. Nonferrous Met. Soc. China, 16 (2006), p. s398.

    Article  Google Scholar 

  3. A. Ahmed, A.J. Neely, K. Shankar, P. Nolan, S. Moricca, and T. Eddowes, Synthesis, tensile testing, and microstructural characterization of nanometric SiC particulate-reinforced Al 7075 matrix composites, Metall. Mater. Trans. A, 41(2010), No. 6, p. 1582.

    Article  Google Scholar 

  4. S. A. Khadem, S. Nategh, and H. Yoozbashizadeh, Structural and morphological evaluation of Al-5vol.% SiC nanocomposite powder produced by mechanical milling, J. Alloys Compd., 509(2011), No. 5, p. 2221.

    Article  Google Scholar 

  5. M. Jafari, M.H. Abbasi, M.H. Enayati, and F. Karimzadeh, Mechanical properties of nanostructured Al2024-MWCNT composite prepared by optimized mechanical milling and hot pressing methods, Adv. Powder Technol., 23(2012), No. 2, p. 205.

    Article  Google Scholar 

  6. E. Mohammad Sharifi, F. Karimzadeh, and M.H. Enayati, Fabrication and evaluation of mechanical and tribological properties of boron carbide reinforced aluminum matrix nanocomposites, Mater. Des., 32(2011), No. 6, p. 3263.

    Article  Google Scholar 

  7. A. Alizadeh and E. Taheri-Nassaj, Wear behavior of nanostructured Al and Al-B4C nanocomposites produced by mechanical milling and hot extrusion, Tribol. Lett., 44(2011), No. 1, p. 59.

    Article  Google Scholar 

  8. J. Oñoro, M.D. Salvador, and L.E.G. Cambronero, High-temperature mechanical properties of aluminium alloys reinforced with boron carbide particles, Mater. Sci. Eng. A, 499(2009), No. 1–2, p. 421.

    Article  Google Scholar 

  9. S. S. Razavi-Tousi, R. Yazdani-Rad, and S.A. Manafi, Effect of volume fraction and particle size of alumina reinforcement on compaction and densification behavior of Al-Al2O3 nanocomposites, Mater. Sci. Eng. A, 528(2011), No. 3, p. 1105.

    Article  Google Scholar 

  10. R. M. Mohanty, K. Balasubramanian, and S.K. Seshadri, Boron carbide-reinforced alumnium 1100 matrix composites: fabrication and properties, Mater. Sci. Eng. A, 498(2008), No. 1–2, p. 42.

    Article  Google Scholar 

  11. J. Z. Wang, X.H. Qu, H.Q. Yin, M.J. Yi, and X.J. Yuan, High velocity compaction of ferrous powder, Powder Technol., 192(2009), No. 1, p. 131.

    Article  Google Scholar 

  12. W. H. Gourdin, Dynamic consolidation of metal powders, Prog. Mater. Sci., 30(1986), No. 1, p. 39.

    Article  Google Scholar 

  13. ASM International, ASM Handbook, Volume 7: Powder Metal Technologies and Applications, ASM International, 1998.

    Google Scholar 

  14. Z. L. Wang, X.J. Li, J.Q. Zhu, F. Mo, C.F. Zhao, and L.H. Wang, Dynamic consolidation of W-Cu nanocomposites from W-CuO powder mixture, Mater. Sci. Eng. A, 527(2010), No. 21–22, p. 6098.

    Article  Google Scholar 

  15. D. Anthony Fredenburg, N.N. Thadhani, and T.J. Vogler, Shock consolidation of nanocrystalline 6061-T6 aluminum powders, Mater. Sci. Eng. A, 527(2010), No. 15, p. 3349.

    Article  Google Scholar 

  16. M. J. Yi, H.Q. Yin, J.Z. Wang, X.J. Yuan, and X.H. Qu, Comparative research on high-velocity compaction and conventional rigid die compaction, Front. Mater. Sci. China., 3(2009), No. 4, p. 447.

    Article  Google Scholar 

  17. Z. Q. Yan, F. Chen, and Y.X. Cai, High-velocity compaction of titanium powder and process characterization, Powder Technol., 208(2011), No. 3, p. 596.

    Article  Google Scholar 

  18. B. Azhdar, B. Stenberg, and L. Kari, Development of a high-velocity compaction process for polymer powders, Polym. Test., 24(2005), No. 7, p. 909.

    Article  Google Scholar 

  19. D. A. Porter, K.E. Easterling, and M. Sherif, Phase Transformations in Metals and Alloys, 3rd Ed., CRC Press, Boca Raton, Florida, 2009.

    Google Scholar 

  20. A. Rahimnejad Yazdi, H. Baharvandi, H. Abdizadeh, J. Purasad, A. Fathi, and H. Ahmadi, Effect of sintering temperature and siliconcarbide fraction on density, mechanical properties and fracture mode of alumina-silicon carbide micro/nanocomposites, Mater. Des., 37(2012), p. 251.

    Article  Google Scholar 

  21. Y. L. Dong, F.M. Xu, X.L. Shi, C. Zhang, Z.J. Zhang, J.M. Yang, and Y. Tan, Fabrication and mechanical properties of nano-/micro-sized Al2O3/SiC composites, Mater. Sci. Eng. A, 504(2009), No. 1–2, p. 49.

    Article  Google Scholar 

  22. A. Canakci, Microstructure and abrasive wear behaviour of B4C particle reinforced 2014 Al matrix composites, J. Mater. Sci., 46(2011), No. 8, p. 2805.

    Article  Google Scholar 

  23. A. W. Weimer and R.K. Bordia, Processing and properties of nanophase SiC/Si3N4 composites, Compos. Part B, 30(1999), No. 7, p. 647.

    Article  Google Scholar 

  24. M. Sternitzke, Structural ceramic nanocomposites, J. Eur. Ceram. Soc., 17(1997), No. 9, p. 1061.

    Article  Google Scholar 

  25. T. Ohji, Y.K. Jeong, Y.H. Choa, and K. Niihara, Strengthening and toughening mechanisms of ceramic nanocomposites, J. Am. Ceram. Soc., 81(1998), No. 6, p. 1453.

    Article  Google Scholar 

  26. L. Kollo, C.R. Bradbury, R. Veinthal, C. Jäggi, E. Carreño-Morelli, and M. Leparoux, Nano-silicon carbide reinforced aluminium produced by high-energy milling and hot consolidation, Mater. Sci. Eng. A, 528(2011), No. 21, p. 6606.

    Article  Google Scholar 

  27. Z. Zhang and D.L. Chen, Consideration of Orowan strengthening effect in particulate-reinforced metal matrix nanocomposites: a model for predicting their yield strength, Scripta. Mater., 54(2006), No. 7, p. 1321.

    Article  Google Scholar 

  28. V. C. Nardone and K.M. Prewo, On the strength of discontinuous silicon carbide reinforced aluminum composites, Scripta Metall., 20(1986), No. 1, p. 43.

    Article  Google Scholar 

  29. D. Dunand and A. Mortensen, Thermal mismatch dislocations produced by large particles in a strain-hardening matrix, Mater. Sci. Eng. A, 135(1991), p. 179.

    Article  Google Scholar 

  30. R. J. Arsenault and N. Shi, Dislocation generation due to differences between the coefficients of thermal expansion, Mater. Sci. Eng., 81(1986), p. 175.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to G. H. Majzoobi.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Atrian, A., Majzoobi, G.H., Enayati, M.H. et al. Mechanical and microstructural characterization of Al7075/SiC nanocomposites fabricated by dynamic compaction. Int J Miner Metall Mater 21, 295–303 (2014). https://doi.org/10.1007/s12613-014-0908-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-014-0908-7

Keywords

Navigation