Abstract
Aluminium silicon carbide (Al-SiC) nano composites find its application in gas turbine exit vane, structural parts of automobile and other structural applications. In the present investigation, optimization of the process parameters on mechanical and wear properties of aluminium SiC nanocomposites fabricated via friction stir processing (FSP) was studied. Three process parameters such as number of passes (A), rotational speed(B) and transverse feed(C) were used. For three factors and three levels, L9 Taguchi method was used to formulate the experimental design. Desirability approach is used to optimize the process parameters in terms of tensile strength, microhardness and wear loss. It is observed that the number of passes is the vital process parameter for tensile strength whereas rotational speed is the vital process parameter for microhardness. For three number of passes, 1500 rpm of rotational speed and 70 mm/min of transverse feed results in optimal process parameter combination for obtaining better values for tensile strength, microhardness and wear loss i.e. A3 B3 C3. The microstructure evaluation for fabricated and worn surfaces was studied using Scanning Electron Microscope (SEM).
Similar content being viewed by others
References
Rathee S, Maheshwari S, Siddiquee AN, Srivastava M (2018) Investigating the effects of SiC particle sizes on microstructural and mechanical properties of AA5059/SiC surface composites during multi-pass FSP. Silicon 11(2):1–9
Saini N, Pandey C, Thapliyal S, Dwivedi DK (2018) Mechanical properties and wear behavior of Zn and MoS2 reinforced surface composite Al-Si alloys using friction stir processing. Silicon 10(5):1–12
Janbozorgi M, Shamanian M, Sadeghian M, Sepehrinia P (2017) Improving tribological behavior of friction stir processed A413/SiCp surface composite using MoS2 lubricant particles. Trans Nonferrous Metals Soc China 27(2):298–304
Bauri R, Yadav D, Suhas G (2011) Effect of friction stir processing (FSP) on microstructure and properties of Al–TiC in situ composite. Mater Sci Eng A 528(13–14):4732–4739
Don-Hyun C, Yong-Il K, Dae-Up K, Seung-Boo JUNG (2012) Effect of SiC particles on microstructure and mechanical property of friction stir processed AA6061-T4. Trans Nonferrous Metals Soc China 22:614–618
Chandrashekar CBV, Manjunath YJ (2018) Influence of number of passes on mechanical, tribological properties and its structure during friction stir welding of Al-Mg alloy. Mater Phys Chem 1. https://doi.org/10.63019/mpc.v1i2.569
El-Rayes MM, El-Danaf EA (2012) The influence of multi-pass friction stir processing on the microstructural and mechanical properties of aluminum alloy 6082. J Mater Process Technol 212(5):1157–1168
Zhao Y, Huang X, Li Q, Huang J, Yan K (2015) Effect of friction stir processing with B 4 C particles on the microstructure and mechanical properties of 6061 aluminum alloy. Int J Adv Manuf Technol 78(9–12):1437–1443
Sharifitabar M, Sarani A, Khorshahian S, Afarani MS (2011) Fabrication of 5052Al/Al2O3 nanoceramic particle reinforced composite via friction stir processing route. Mater Des 32(8–9):4164–4172
Naser AZ, Darras BM (2017) Experimental investigation of Mg/SiC composite fabrication via friction stir processing. Int J Adv Manuf Technol 91(1–4):781–790
Shahraki S, Khorasani S, Behnagh RA, Fotouhi Y, Bisadi H (2013) Producing of AA5083/ZrO2 nanocomposite by friction stir processing (FSP). Metall Mater Trans B 44(6):1546–1553
Mazaheri Y, Karimzadeh F, Enayati MH (2011) A novel technique for development of A356/Al2O3 surface nanocomposite by friction stir processing. J Mater Process Technol 211(10):1614–1619
Karthikeyan L, Senthilkumar VS, Padmanabhan KA (2010) On the role of process variables in the friction stir processing of cast aluminum A319 alloy. Mater Des 31(2):761–771
Aruri D, Adepu K, Adepu K, Bazavada K (2013) Wear and mechanical properties of 6061-T6 aluminum alloy surface hybrid composites [(SiC+ Gr) and (SiC+ Al2O3)] fabricated by friction stir processing. J Mater Res Technol 2(4):362–369
Azizieh M, Kokabi AH, Abachi P (2011) Effect of rotational speed and probe profile on microstructure and hardness of AZ31/Al2O3 nanocomposites fabricated by friction stir processing. Mater Des 32(4):2034–2041
Aljoaba SZ, Jawahir IS, Dillon OW, Ali MH, Khraisheh MK (2009) Modeling of friction stir processing using 3D CFD analysis. Int J Mater Form 2(1):315–318
Srivastava M, Rathee S, Siddiquee AN, Maheshwari S (2018) Investigation on the effects of silicon carbide and cooling medium during multi-pass FSP of Al-Mg/ SiC surface composites. Silicon. https://doi.org/10.1007/s12633-018-0037-4
Montgomery DC (2001) Design and analysis of experiments. Wiley, New York
Derringer G, Suich R (1980) Simultaneous optimization of several response variables. J Qual Technol 12(4):214–219
Akbari M, Shojaeefard MH, Asadi P, Khalkhali A (2017) Hybrid multi-objective optimization of microstructural and mechanical properties of B4C/A356 composites fabricated by FSP using TOPSIS and modified NSGA-II. Trans Nonferrous Metals Soc China 27(11):2317–2333
Yuvaraj N, Aravindan S (2015) Fabrication of Al5083/B4C surface composite by friction stir processing and its tribological characterization. J Mater Res Technol 4(4):398–410
Mazaheri Y, Karimzadeh F, Enayati MH (2014) Tribological behavior of A356/Al2O3 surface nanocomposite prepared by friction stir processing. Metall Mater Trans A 45(4):2250–2259
Eftekharinia H, Amadeh AA, Khodabandeh A, Paidar M (2016) Microstructure and wear behavior of AA6061/SiC surface composite fabricated via friction stir processing with different pins and passes. Rare Metals:1–7
Amra M, Ranjbar KA, Hosseini S (2018) Microstructure and wear performance of Al5083/CeO2/SiC mono and hybrid surface composites fabricated by friction stir processing. Trans Nonferrous Metals Soc China 28(5):866–878
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of Interest
The author declares that they have no conflict of interest.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Premnath, A. Optimization of the Process Parameters on the Mechanical and Wear Properties of Al-SiC Nano-Composites Fabricated by Friction Stir Processing Using Desirability Approach. Silicon 12, 665–675 (2020). https://doi.org/10.1007/s12633-019-00178-6
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12633-019-00178-6