Abstract
Rice straw is the most abundant lignocellulosic waste material that may be exploited to produce natural fibers used in manufacturing of medium density fiberboards. However, it contains high amount of wax that impairs the absorptivity of the produced fibers to liquid adhesives. Moreover, the high level of silica and ash contents may cause a severe damage to the conventional disk refiners that used to produce fibers. Therefore, costly chemical pretreatments are essential to produce rice straw fibers which prohibit commercial production of rice straw medium density fiberboard. This paper presents a novel eco-friendly mechanical technique for production of rice straw fibers. A full-scale manufacturing system was designed and established to produce rice straw fibers as an alternative raw material for manufacturing of medium density fiberboards. The proposed technique, in contrary to conventional techniques, eliminates the use of harmful chemicals and minimizes power consumption. Moreover, better fibers with minimum silica content and enhanced water absorptivity properties were obtained. Full material characterization of the produced fibers was carried out using scanning electron microscope and energy-dispersive X-ray spectroscopy. The mechanical and physical properties of the produced fiberboards were tested and were proved to meet the standard requirements of EN 622, EN 317, and EN 310.
Similar content being viewed by others
References
622-5 TE (2008) Fiberboards—specifications—part 5: requirements for dry process boards (mdf). Turkish Standards Institute Ankara, Turkey
Abdelhady S, Borello D, Shaban A (2018) Techno-economic assessment of biomass power plant fed with rice straw: sensitivity and parametric analysis of the performance and the lcoe. Renew Energy 115:1026–1034. https://doi.org/10.1016/j.renene.2017.09.040
Alalwan HA, Abbas MN, Abudi ZN, Alminshid AH (2018) Adsorption of thallium ion (tl + 3) from aqueous solutions by rice husk in a fixed-bed column: experiment and prediction of breakthrough curves. Environ Technol Innov 12:1–13. https://doi.org/10.1016/j.eti.2018.07.001
Boonterm M, Sunyadeth S, Dedpakdee S, Athichalinthorn P, Patcharaphun S, Mungkung R, Techapiesancharoenkij R (2016) Characterization and comparison of cellulose fiber extraction from rice straw by chemical treatment and thermal steam explosion. J Clean Prod 134:592–599. https://doi.org/10.1016/j.jclepro.2015.09.084
Candia-García C, Delgadillo-Mirquez L, Hernandez M (2018) Biodegradation of rice straw under anaerobic digestion. Environ Technol Innov 10:215–222. https://doi.org/10.1016/j.eti.2018.02.009
Dinh VuN, Thi Tran H, Bui ND, Duc VuC, Viet Nguyen H (2017) Lignin and cellulose extraction from vietnam’s rice straw using ultrasound-assisted alkaline treatment method. Int J Polym Sci 2017:1063695. https://doi.org/10.1155/2017/1063695
Duncan AJ, Samaddar A, Blümmel M (2020) Rice and wheat straw fodder trading in India: possible lessons for rice and wheat improvement. Field Crops Res 246:107680. https://doi.org/10.1016/j.fcr.2019.107680
El-Kassas AM, Mourad AHI (2013) Novel fibers preparation technique for manufacturing of rice straw based fiberboards and their characterization. Mater Des 50:757–765. https://doi.org/10.1016/j.matdes.2013.03.057
Elsheikh AH, Abd Elaziz M (2019) Review on applications of particle swarm optimization in solar energy systems. Int J Environ Sci Technol 16(2):1159–1170. https://doi.org/10.1007/s13762-018-1970-x
Elsheikh AH, Sharshir SW, Mostafa ME, Essa FA, Ahmed Ali MK (2018) Applications of nanofluids in solar energy: a review of recent advances. Renew Sustain Energy Rev 82:3483–3502. https://doi.org/10.1016/j.rser.2017.10.108
Elsheikh AH, Sharshir SW, Abd Elaziz M, Kabeel AE, Guilan W, Haiou Z (2019) Modeling of solar energy systems using artificial neural network: a comprehensive review. Solar Energy 180:622–639. https://doi.org/10.1016/j.solener.2019.01.037
Elsheikh AH, Deng W, Showaib EA (2020) Improving laser cutting quality of polymethylmethacrylate sheet: experimental investigation and optimization. J Mater Res Technol 9(2):1325–1339. https://doi.org/10.1016/j.jmrt.2019.11.059
FAOSTAT F (2016) http://www.Fao.Org/faostat/en/-data/qc. Food and agriculture organization of the United Nations (FAO)
Halvarsson S, Edlund H, Norgren M (2008) Properties of medium-density fibreboard (mdf) based on wheat straw and melamine modified urea formaldehyde (umf) resin. Ind Crops Prod 28(1):37–46. https://doi.org/10.1016/j.indcrop.2008.01.005
Halvarsson SB, Edlund H, Norgren M (2010) Wheat straw as raw material for manufacture of straw mdf. BioResources 5(2):1215–1231
Jiang M, Zhao M, Zhou Z, Huang T, Chen X, Wang Y (2011) Isolation of cellulose with ionic liquid from steam exploded rice straw. Ind Crops Prod 33(3):734–738. https://doi.org/10.1016/j.indcrop.2011.01.015
Kouchaki-Penchah H, Sharifi M, Mousazadeh H, Zarea-Hosseinabadi H (2016) Life cycle assessment of medium-density fiberboard manufacturing process in islamic republic of iran. J Clean Prod 112:351–358. https://doi.org/10.1016/j.jclepro.2015.07.049
Kumar A, Kushwaha KK, Singh S, Shivay YS, Meena MC, Nain L (2019) Effect of paddy straw burning on soil microbial dynamics in sandy loam soil of indo-gangetic plains. Environ Technol Innov 16:100469. https://doi.org/10.1016/j.eti.2019.100469
Liu R, Yu H, Huang Y (2005) Structure and morphology of cellulose in wheat straw. Cellulose 12(1):25–34
Mantanis G, Berns J (2001) Strawboards bonded with urea formaldehyde resins. In: 35th international particleboard/composite materials symposium proceedings. Washington State University: Pullman, WA: pp 137–144
Mukherjee A, Banerjee S, Halder G (2018) Parametric optimization of delignification of rice straw through central composite design approach towards application in grafting. J Adv Res 14:11–23. https://doi.org/10.1016/j.jare.2018.05.004
Ngoc Lan Thao NT, Chiang K-Y, Wan H-P, Hung W-C, Liu C-F (2019) Enhanced trace pollutants removal efficiency and hydrogen production in rice straw gasification using hot gas cleaning system. Int J Hydrog Energy 44(6):3363–3372. https://doi.org/10.1016/j.ijhydene.2018.07.133
Oliva D, Elaziz MA, Elsheikh AH, Ewees AA (2019) A review on meta-heuristics methods for estimating parameters of solar cells. J Power Sour 435:126683. https://doi.org/10.1016/j.jpowsour.2019.05.089
Peng J, Abomohra AE-F, Elsayed M, Zhang X, Fan Q, Ai P (2019) Compositional changes of rice straw fibers after pretreatment with diluted acetic acid: towards enhanced biomethane production. J Clean Prod 230:775–782. https://doi.org/10.1016/j.jclepro.2019.05.155
Polthanee A, Tre-loges V, Promsena K (2008) Effect of rice straw management and organic fertilizer application on growth and yield of dry direct-seeded rice. Paddy Water Environ 6(2):237–241. https://doi.org/10.1007/s10333-008-0116-z
Qin L, Qiu J, Liu M, Ding S, Shao L, Lü S, Zhang G, Zhao Y, Fu X (2011) Mechanical and thermal properties of poly(lactic acid) composites with rice straw fiber modified by poly(butyl acrylate). Chem Eng J 166(2):772–778. https://doi.org/10.1016/j.cej.2010.11.039
Raychaudhuri A, Behera M (2020) Comparative evaluation of methanogenesis suppression methods in microbial fuel cell during rice mill wastewater treatment. Environ Technol Innov 17:100509. https://doi.org/10.1016/j.eti.2019.100509
Singh A, Basak P (2019) Economic and environmental evaluation of rice straw processing technologies for energy generation: a case study of Punjab, India. J Clean Prod 212:343–352. https://doi.org/10.1016/j.jclepro.2018.12.033
Theng D, Arbat G, Delgado-Aguilar M, Ngo B, Labonne L, Evon P, Mutjé P (2017) Comparison between two different pretreatment technologies of rice straw fibers prior to fiberboard manufacturing: twin-screw extrusion and digestion plus defibration. Ind Crops Prod 107:184–197. https://doi.org/10.1016/j.indcrop.2017.05.049
Theng D, Arbat G, Delgado-Aguilar M, Ngo B, Labonne L, Mutjé P, Evon P (2019) Production of fiberboard from rice straw thermomechanical extrudates by thermopressing: influence of fiber morphology, water and lignin content. Eur J Wood Wood Prod 77(1):15–32. https://doi.org/10.1007/s00107-018-1358-0
Yuan H, Guan R, Wachemo AC, Zhang Y, Zuo X, Li X (2019) Improving physicochemical characteristics and anaerobic digestion performance of rice straw via ammonia pretreatment at varying concentrations and moisture levels. Chin J Chem Eng. https://doi.org/10.1016/j.cjche.2019.07.009
Zhu S, Wu Y, Yu Z, Wang C, Yu F, Jin S, Ding Y, Chi RA, Liao J, Zhang Y (2006) Comparison of three microwave/chemical pretreatment processes for enzymatic hydrolysis of rice straw. Biosyst Eng 93(3):279–283. https://doi.org/10.1016/j.biosystemseng.2005.11.013
Acknowledgments
This work was supported by Science and Technology Development Fund of Egypt.
Author information
Authors and Affiliations
Corresponding author
Additional information
Editorial responsibility: Samareh Mirkia.
Rights and permissions
About this article
Cite this article
El-Kassas, A.M., Elsheikh, A.H. A new eco-friendly mechanical technique for production of rice straw fibers for medium density fiberboards manufacturing. Int. J. Environ. Sci. Technol. 18, 979–988 (2021). https://doi.org/10.1007/s13762-020-02886-8
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13762-020-02886-8