Energy storage composite with an organic PCM

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Abstract

This research work is primarily aimed at exploring possibilities of storing an organic phase change material (PCM) in a new kind of composite. Phase change materials have previously been successfully impregnated in gypsum wallboard. During the present research, certain aggregate and filler materials were selected after detailed laboratory study as possible constituents of the proposed composite. Absorption of PCM and retention there-of in materials like expanded shale, volcanic rock, activated charcoal, gypsum and vermiculite was determined. Composite specimens were prepared using coarse aggregates, gypsum, cement, sawdust and vermiculite and sand with water. Several mix compositions with different proportions of these materials were prepared. These gypsum/cement concrete specimens were cured, dried and impregnated with PCM. The absorption capacities of PCM in the specimens were determined and compressive strength tests, differential scanning calorimetry analysis, infrared spectroscopy and thermal conductivity tests performed.

The composite, depending on the mix composition, is capable of storing up to 30 wt% of PCM. In order to ensure complete encapsulation of PCM, the composite specimens were coated with a film of polyester resin. This, however, resulted in lowering of the heat transfer capability of the composite. Thermal conductivity tests showed great improvement on introduction of aluminum or lignin powders in the resin. The composite can be produced in the form of floor, wall or ceiling tiles capable of storing energy up to 766 kJ/m2.

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