Development of a methodology for non-contacting strain measurements in fluid environments using computer vision

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Abstract

Using first order, ray optics theory, a method has been developed and experimentally verified for measurement of surface strains on structures immersed in fluid environments. The methodology utilizes an imaging system that is contained within an air environment and separated from the fluid media by an optical quality, transparent window. Theoretical considerations demonstrate that non-contacting strain measurements in fluid systems are somewhat sensitive to the relative orientation of the transparent window, providing insight into the system setup required to make accurate strain measurements in fluid environments. Underwater experimental measurements using a laboratory-based system are in excellent agreement with theoretical predictions, demonstrating that the proposed methodology is both viable and capable of measuring strains accurately.

Introduction

The measurement of full-field, surface displacements and strains in structural components submerged in a fluid is important in several applications. For example, recent work [1], [2] measuring surface crack opening displacement (COD) in air environments has demonstrated clearly that crack closure [3], [4], [5] is a strong function of position behind the crack tip. Since the regime where no crack closure occurs is oftentimes considered the “intrinsic” material response, determining the presence of crack closure throughout the wake region as a function of environment and crack growth is of primary concern.

The crack closure effect during fatigue loading is complicated by the presence of saltwater or other fluid media, which have the potential to increase crack growth due to corrosive effects. Thus, the ability to determine “intrinsic” material response (i.e., the regime without crack closure) is essential for proper understanding of the physical processes resulting in crack growth. In these cases, careful measurements of COD on specimens that are submerged and dry while undergoing fatigue loading is essential to separate the various effects contributing to crack growth.

In this work, we will describe and verify a non-contacting, optical method for measuring the surface displacements and strains on a structural component submerged in a fluid that is undergoing mechanical loading. The measurement method utilizes well-known, two-dimensional computer vision principles to make all measurements. It is shown both theoretically and experimentally that the effects of the variations in indices of refraction for the optical media can be minimized so that accurate surface displacement and strain measurements for submerged specimens can be made.

In Section 2 and the Appendix, the theoretical development is presented and theoretical predictions of the apparent strain as a function of window orientation are presented graphically. In Section 3, the experimental setup is described. A comparison of theoretical predictions and experimental measurements is presented. Section 4 presents conclusions from this work.

Section snippets

Theoretical considerations

Fig. 1 shows a schematic of a laboratory-scale optical setup with a submerged specimen. As shown in Fig. 1, the imaging system (camera–lens–computer combination) views the submerged specimen via an optical quality window. Conceptually, this arrangement is identical to underwater cameras that are housed within an air environment, viewing objects through a transparent window.

For the purposes of analysis, Fig. 2 presents a simplified optical arrangement that has the key features required for

Experimental considerations

To assess the accuracy of the predictions based on Eq. (5), a series of laboratory experiments were performed using specimens immersed in distilled water. Fig. 3, Fig. 4 present two photographs of the experimental setup. As shown in Fig. 3, Fig. 4, the setup consisted of (a) CCD camera with photographic quality lens, (b) fiber-optic white light source, (c) Plexiglas immersion container, (d) circular, optical quality window, (d) adjustable specimen mount for immersion of specimen and (e)

Discussion of results

As shown in Table 1 and Fig. 6, the theoretical predictions are in excellent agreement with the average strain values from five separate sets of experimental measurements throughout the range of rotation angles.

Most significantly, the results in Fig. 6 indicate that for θ⩽1°, the measured and predicted strains are ⩽76 microstrain throughout the field of view. Thus, careful control of the rotation angle between the specimen and the viewing system during underwater experiments is sufficient to

Acknowledgments

The authors wish to thank Dr. Jeffrey D. Helm and Correlated Solutions, Incorporated for their donation of the VIC-2D program. In addition, the authors wish to thank Mr. Hubert Schreier and Mr. Daniel Wilhelm for their technical advice and assistance in performing the experiments. Finally, the financial support of NASA through grant NCC5-174 is deeply appreciated.

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