Supported cobalt oxide on MgO: Highly efficient catalysts for degradation of organic dyes in dilute solutions

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Abstract

Cobalt oxide catalysts immobilized on various oxides (MgO, ZnO, Al2O3, ZrO2, P25, SBA-15) were prepared for degradation of organic dyes in dilute solutions via a sulfate radical approach. Their efficiency in activation of peroxymonosulfate (PMS) was investigated for the degradation of methylene blue (MB). Among the catalysts employed, the Co/MgO catalyst was found the most active. The complete degradation of MB occurred in <7 min when the Co/MgO catalyst with an optimum Co3O4 loading of 5 wt% was used. The performance of the Co/MgO catalyst is found better than both the homogeneous cobalt ions and heterogeneous Co3O4 catalyst. XPS analysis indicates that the surface of the MgO support is extensively covered by the hydroxyl groups. Hence, it is suggested that the alkaline MgO support plays several important roles in (i) dispersing the cobalt oxide nanoparticles well, (ii) minimizing the leaching of cobalt ions into the liquid phase, and (iii) facilitating the formation of surface Co–OH complex which is a critical step for PMS activation. Besides MB, other organic dyes such as orange II and malachite green, can also be degraded within a few minutes using the Co/MgO catalyst. It is believed that the highly efficient and environmentally benign Co/MgO catalyst developed in this work can be widely applied in advanced oxidation technologies towards degradation of organic pollutants.

Introduction

Due to more stringent statutory regulations and increasing public concerns on harmful organic substances, there is an imperative need to develop efficient technologies for the complete removal of organic pollutants from wastewater effluents. Over the past years, sulfate radicals based-advanced oxidation technologies (SRs-AOTs) have emerged as a promising way leading to the total mineralization of most organic pollutants [1], [2], [3]. Oxone (peroxymonosulfate, PMS, as the active component) has been widely used in oxidation of organic pollutants due to its stability and ease of handling compared to H2O2 [2], [4], [5], [6], [7], [8], [9], [10], [11], [12]. This highly active oxidant has also been used in biochemistry [13] and polymer [14] industry to provide reaction initialization radicals. It has been reported that the coupling of transition metal ions like Fe2+, Cu2+, Mn2+ and Co2+, to PMS leads to the accelerated generation of SRs and hence higher oxidation efficiencies [3], [7], [15]. The various combinations between the dissolved transition metal ions and oxidants have been systematically evaluated for the generation of active radicals by Anipsitakis and co-workers. It was found that PMS coupled with Co2+ ions is the best combination for the generation of SRs for degrading 2,4-dichlorophenol (2,4-DCP) [3]. However, the potential health hazards caused by the dissolved Co2+ ions in water render such a homogeneous Co2+/PMS system with limited use. Therefore, the activation of PMS by heterogeneous cobalt sources has been given great attention recently. Dionysiou and co-workers studied both the unsupported Co3O4 and supported Co3O4 on several common supports (Al2O3, SiO2, TiO2) as the heterogeneous activators for PMS to degrade 2,4-DCP [10], [11], [16]. Kiwi and co-workers used polytetrafluoroethylene flexible film as the support for Co3O4 nanoparticles to decompose organic dyes under light irradiation [9]. Chen et al. evaluated the performance of unsupported Co3O4 nanoparticles [12].

Besides playing important roles in dispersing the Co3O4 nanoparticles and minimizing the leaching of cobalt ions into the liquid phase, support materials also facilitate the formation of surface Co–OH complex which is the critical step for heterogeneous activation of PMS [11], [12], [16]. In particular, it has been reported that TiO2 plays a significant role in promoting this step [11]. As the surface properties vary extensively among different support materials, it is worthwhile to further study the effects of different supports for the development of efficient oxidation catalysts. To meet the ever rising environmental challenges, the desirable heterogeneous cobalt catalysts should offer higher activation efficiencies than the homogeneous Co2+ ions, as well as good operational stability.

MgO is frequently employed as an alkaline catalyst for some reactions of commercial importance [17], [18], [19]. The abundant surface basic sites on MgO are expected to generate the surface functional Co–OH complex. Herein, we report cobalt oxide supported on MgO (Co/MgO) as an efficient heterogeneous catalyst for activation of PMS. A series of other commonly available support materials including Al2O3, P25–TiO2, SBA-15 (mesoporous SiO2), ZnO and ZrO2 were used for comparison. Their activities were measured and compared in the degradation of methylene blue (MB), which is a cationic, non-biodegradable and toxic dye used extensively in dying industry [20], [21], [22], [23]. It has been found that the Co/MgO catalyst is able to completely degrade MB and other organic dyes in dilute solutions within a very short duration of a few minutes without light irradiation. The current catalyst system is therefore expected to be highly desirable for competing with the conventional nondestructive treatment processes.

Section snippets

Preparation of catalysts

The support materials ZnO (Kanto Chemical, 99%) and P25 titania (Degussa, >99.5%) were obtained from commercial suppliers and used without further purification. MgO and Al2O3 were obtained after calcination of commercial Mg(OH)2 (Fluka, >99%) and Al(OH)3 (Riedei-de Haen, Al content 63–67%), respectively in static air at 400 °C for 3 h. ZrO2 was obtained by calcination of zirconium oxyhydroxide which was prepared by precipitation of ZrOCl2 (Kanto Chemical, 99%) using ammonia (Kanto Chemical,

Catalyst properties

Fig. 1 displays the XRD patterns of the calcined cobalt catalysts supported on various oxide materials together with the standard line pattern of Co3O4 (JCPDS #42-1467). The BET surface areas of these catalysts are summarized in Table 1. The loading of Co3O4 on different supports was fixed at 5 wt%. It can be observed that although after being calcined at 600 °C in air for 3 h, the catalysts do not exhibit strong diffraction peaks of Co3O4 phase due to a low Co3O4 loading percentage. Among the

Conclusion

Cobalt oxide catalysts loaded on different support materials were prepared in this work. During the activation of PMS for degradation of MB, the Co/MgO catalyst exhibits a much better performance than those with other oxides including ZnO, P25, ZrO2, Al2O3 and SBA-15 as the support materials. MgO with abundant surface hydroxyl groups may favor the formation of the surface CoOH+ intermediate that can efficiently accelerate the generation of sulfate radicals from PMS. The Co/MgO catalyst has been

Acknowledgements

The authors gratefully acknowledge the research funding support from Ministry of Education, Singapore (ARC25/08). Zhang W. acknowledges the research scholarship from Nanyang Technological University. We also thank Dr. Y.H. Yang's group for providing us the SBA-15 support material.

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