Elsevier

Chemical Engineering Journal

Volume 203, 1 September 2012, Pages 370-386
Chemical Engineering Journal

Development, characterization and the application of hybrid materials in coagulation/flocculation of wastewater: A review

https://doi.org/10.1016/j.cej.2012.06.109Get rights and content

Abstract

Hybrid materials are products which are composed of two or more different types of components in one polymeric matrix. Hybrid materials have been receiving increased attention by researchers in recent years due to their unique properties and superior performance compared to that of conventional inorganic coagulants and organic polymeric flocculants. This paper attempts to discuss various scientific aspects of hybrid materials that are used in coagulation–flocculation process. This review covers the fundamental aspects of preparation, characterization as well as the application of hybrid materials in coagulation/flocculation of wastewater. The properties of hybrid materials are reviewed in terms of chemical, physical, thermal, morphological as well as structural characteristics. Emphasis is given on the application of hybrid materials in treating wastewater under different conditions, through coagulation and flocculation method. It covers various research works efforts which are being carried out over the past decade with respect to hybrid materials used in treating wastewater.

Highlights

► Development, characterization and application of hybrid materials are reviewed. ► Hybrid materials are composed of two or more components in one matrix. ► Hybrid materials pose unique properties compared to original components. ► The properties of hybrid materials change with the component and composition. ► Hybrid materials perform better compared to conventional coagulant and flocculant.

Introduction

Solid–liquid separation through coagulation–flocculation is an important unit operation in wastewater treatment and for sludge dewatering for industries such as pulp and paper processing, pharmaceutical, cosmetics, food, mineral processing, metal working, textile and so forth [1], [2], [3]. Coagulation of dissolved and colloidal substances in wastewater is essentially understood in light of Derjaguin–Landau–Verwey–Overbeek theory (DLVO theory) whereby coagulation refers to the process of overcoming the interparticle repulsive energy barrier by simply increasing its ionic strength. The introduction of common inorganic coagulant such as aluminum and iron based substances plays a major role in neutralizing the surface charge of suspended particles or colloidal systems and facilitating particle aggregation and settling under gravity as a result of electrical double layer compression [4]. Flocculation process involves the addition of floc-forming chemical reagent usually after coagulation to agglomerate non-settable and slow-settling colloidal solids and it plays a major role in the fate and transport of contaminants in aquatic environments by bridging the aggregated flocs to form larger agglomerates in the presence of polymeric materials [5], [6].

Various materials have been developed in recent years for the coagulation and flocculation purposes. Among them are inorganic-based coagulants, organic-based flocculants as well as hybrid materials [7]. Although many materials have been developed and successfully used in removing pollutants from wastewater, there is still a need to improve their performance. The continuous increase of market needs for efficient and effective materials in wastewater treatment has induced the development of hybrid materials for coagulation–flocculation of wastewater. Hybrid materials thus have emerged as new materials that pose tremendous potential in treating wastewater due to their better performance compared to that of conventional inorganic-based coagulants, and its lower cost than that of organic-based flocculants [8].

Hybrid materials used in coagulation/flocculation of wastewater are materials obtained from the addition of effective components into the original material to enhance the aggregating power. It is logical to introduce functional chemical groups or components into the initial chemical which can strengthen the aggregating power [9]. Due to the synergetic effect of hybrid components in one material, hybrid materials hence pose a superior performance than that of individual component [10], [11]. Compared to individual coagulant/flocculant, hybrid materials, which have combined functional components into one prescription, would be a convenient alternative material for the operation of wastewater treatment facilities since the whole wastewater treatment can be conducted with the addition of one chemical and in one tank instead of two unit operations in the conventional coagulation–flocculation system. Reduction of operation time as a result of the application of these hybrid materials in a single operation is favorable to the industries that are discharging large volumes of wastewater [2].

The present review article attempts to classify the hybrid materials and provides an overview of recent information concerning the development and characterization of hybrid materials, in view of hybrid materials which have been receiving increased attention by researchers in recent years in treating wastewater. Their preparation methods and relatively unique properties of hybrid materials have become an essential area to be reviewed in this paper considering there is no systematic compilation available for hybrid materials for coagulation/flocculation of wastewater. A particular emphasis is given to the application of hybrid materials in treating wastewater, under different conditions, through coagulation or flocculation method.

Section snippets

Classification of hybrid materials

A number of terminologies have been used to address hybrid materials used for coagulation and flocculation processes, such as composite coagulant [12], composite flocculant [13], composite polymer [14], hybrid coagulant [15], hybrid flocculant [16], hybrid polymer [2], [3] and so forth. A standardized terminology system is yet to be established. Researchers tend to use the terms “hybrid” and “composite” interchangeably regardless of the macroscopic and microscopic properties of the materials.

Preparation of hybrid materials – an overview

There are various routes to prepare hybrid materials. The methods of preparation vary with the type of hybrid materials. To date, the methods can be summarized into five main preparation methods, namely, hydroxylation–prepolymerization, physical blending (at ambient temperature), elevated temperature blending, copolymerization and chemical grafting/crosslinking. For structurally-hybridized materials, methods such as physical blending and elevated temperature blending, are usually used to

Characterization of hybrid materials – an overview

The properties of hybrid materials should be investigated prior to application since the latter is controlled by these key properties. The chemical, physical, thermal, morphological as well as structural properties of the hybrid materials vary with the chemical species, composition as well as the preparation method. In this section, the characterization techniques will be reviewed to give insight to the properties of the hybrid materials. The correlation of the properties of the hybrid

Application of hybrid material in coagulation/flocculation of wastewater – an overview

As mentioned above, hybrid materials are designed to improve the coagulation–flocculation process in wastewater treatment. A wide range of hybrid materials have been developed and discussed in the previous sections. An overview of the application of hybrid materials is presented in Supplementary material 1. Hybrid materials have been used in treating dye wastewater, kaolin suspension, lake water, river water, landfill leachate, heavy metal solution and so forth with the help of coagulation or

Summary and conclusion

In recent years, hybrid materials for coagulation/flocculation have emerged to be alternative materials in wastewater treatment. This paper classifies and reviews the development, characterization as well as the application of hybrid materials in wastewater treatment. Several terminologies have been used to term the hybrid materials. A standardized classification system has been developed whereby hybrid materials are classified into three primary groups: structurally-hybridized materials

Acknowledgement

The authors would like to thank the financial support from Universiti Sains Malaysia for providing postgraduate fellowship and Research University Grant that have resulted this study.

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