Investigation of nano-size montmorillonite on enhancing polyvinyl alcohol–starch blends prepared via solution cast approach
Introduction
Starch-based polymer blend have gained the attention of the researchers since decades ago [1]. Starch has the potential to develop as the biodegradable plastic materials because it is available abundantly in nature. Researchers have introduced starch in biodegradable polymer production because of its renewability, biodegradability, wide availability and low cost [1], [2], [3]. However, starch itself is weak and lack of mechanical strength to withstand external loads. Starch also does not exhibit viscoelastic characteristic likes thermoplastics. Thus, it is crucial to transform starch into thermoplastic starch with reversible processability characteristics. Typically, thermoplastic starch is a form of starch compound added compatible plasticizer and undergoes gelatinization to form continuity interaction within the macromolecules [4]. Most of the time, a compatible polymer is added to further provides stronger structural support so that the blends possess better mechanical strength compared to starch merely [5]. As a result, some researchers employed polyvinyl alcohol (PVOH), polylactic acid, polycaprolactone and etc. to blend with starch [5], [6], [7]. These polymers are inherently polar with the ability to interact well with starch via hydroxyl functional group [5].
According to the previous study of Sin et al. [8], the blending of PVOH with starch exhibited synergistic interaction as shown by differential scanning calorimetry analysis. This is due to the presence of hydrogen bonding interaction found in between the PVOH and starch [9]. Nevertheless, the mechanical properties of the polymer blends still depend on the structural arrangement of polymer blends. In other words, the irregularity of the molecular sizes of PVOH and starch can affect the structural packing thus weakening mechanical strength. Previous study have shown that polymer blending with layered silicate nanocomposite films can improve the mechanical, barrier, thermal and moisture adsorption properties of packaging material [9]. Montmorillonite (MMT) is one of the most widely used types of smectite clay in polymer nanocomposites nanofillers. Special attention has been paid to MMT minerals because of their small, extremely large surface areas and exfoliation and intercalation properties. Dimonie et al. [5] reported that the shifting of the X-ray diffraction peaks of the melt processed MMT added PVOH–starch bio-hybrids towards small angle reveal formation of certain interactions between the silicate and the original polymers. Moreover, such interaction can be further enhanced by adding treated MMT which exhibited a basal spacing enlarged due to the interaction degree between the hydroxylic oxygen from the PVOH–starch and the treated functional group from the silicate galleries [10], [11]. This interaction was also exhibited by the increment of glass transition for 4–11 °C indicating the favorable blends [12]. In the nutshell, the scope of current study is broader to utilize nano-size montmorillonite (MMT) as the reinforcing component on the PVOH–starch blends.
Section snippets
Materials
Fully hydrolysed polyvinyl alcohol Denka POVAL grade K-17C with viscosity of 24–30 mPa s, hydrolysis 98.7 ∼ 99.7 mol% and ash less than 0.7% manufactured by Denki Kagaku Kougyo Kabushiki Kaisya (DENKA) was used in this study. Native corn starch (NCS) was purchased from Thye Huat Chan Sdn Bhd. The commercial grade of montmorillonite (MMT), Nanomer 1.3P was purchased from Nanocor, Arlington Height. All these materials were used as received.
Sample preparation
Solution cast samples of PVOH–starch–MMT were prepared
Mechanical properties
Fig. 1a shows the tensile strength of a neat PVOH added with various amount of MMT. From the graph, it can be seen that the tensile strength improved when the amount of MMT incorporated with PVOH increased from 1 to 5 phr. However, the tensile strength begins to decrease when the sample with MMT loading >5 phr. The highest tensile strength of 16.0 MPa was achieved when 5 phr of MMT was incorporated with the neat PVOH. This is because at low loading level of MMT (i.e. 1–5 phr), the nano-size MMT
Conclusions
This study was focus on investigating the effects of nano-size montmotillonite in polyvinyl alcohol–starch blends with the following conclusion has been obtained:
- 1.
The incorporation of MMT has shown reinforcing effect in neat PVOH at the amount up to 5 phr. High amount of MMT can lead to poor distributions of MMT particles by forming stress concentration spot when drawing, subsequently weaken the functionality of the physical structure. However, such inferior effect is not observed when MMT added
Acknowledgements
This project is supported by Ministry of Science, Technology and Innovations (MOSTIs) of The Federal Government of Malaysia-Putrajaya under Science Fund 03-02-11-SF0128. Special thanks to Nigel Foong from Universiti Tunku Abdul Rahman, Kampar Campus, on assisting the FTIR and DSC analyses.
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