Macromolecular NanotechnologyEffect of antioxidant grafted graphene oxides on the mechanical and thermal properties of polyketone composites
Graphical abstract
Introduction
Carbon nanomaterials, such as carbon nanotube (CNT), graphene, and graphene oxide (GO), have been widely used to improve the performance of polymer composites as filler materials due to their outstanding mechanical, thermal, and electrical properties [1], [2], [3], [4], [5], [6], [7], [8]. Especially, the antioxidant behavior of the carbon nanomaterials in the polymer matrix and their effect on the thermal properties of polymer composites have drawn much attention for scientific interests and industrial purposes [9], [10], [11]. The remarkable improvement in thermal stability by the carbon nanomaterials has been known to be closely related to their inherent radical scavenging ability because they contain lattice defects, such as lattice vacancies, phenol, and other oxygen functional groups that can stabilize the radicals [10], [11], [12]. For example, when 5 wt.% of CNT containing hindered phenol moieties was added to polyethylene (PE), the thermal oxidative stability of PE was found to be improved [13].
However, the application of CNT derivatives for the antioxidant has been limited due to the poor chemical compatibility with polymers forming non-uniform domains, and the effective improvement of the thermal stability could not be easily obtained [9], [10]. On the contrary, GO derivatives have been known to have better compatibility with polymers because various kinds of oxygen functional groups, such as carboxylic acid, hydroxide, epoxide, and ketone groups, in the GO can increase the interactions with polymers. Furthermore, when the oxygen functional groups in the GO were modified with various kinds of chemical moieties including polymers, the compatibility with the polymer matrix was found to be considerably improved and the polymer composites containing such GO derivatives showed much enhanced mechanical strength and thermal stability. For example, when only 0.01 wt.% of the GO derivatives containing polyamide 6 chains were mixed with aliphatic polyketone (PK), the elongation at break was increased by about 100 times and the thermal stability was found to be much improved [14].
PK is an alternating olefin/carbon monoxide (CO) copolymer having various advantageous properties such as good chemical resistance, mechanical properties, and low gas permeability [15], [16], [17]. Accordingly, it has a great potential to use in a wide range of possible applications, while further works on the synthesis, characterization, and process are required for practical applications in the engineering field. In particular, although PK is chemically and physically stable under inert conditions at room temperature, when it is exposed to heat and air, extensive thermal degradation was observed [18], [19], [20]. Therefore, the preparation of PK samples from extrusion or injection molding without deterioration of properties has been known to be very difficult due to the poor thermal stability of PK [19], [21].
In this work, we tried to improve the physical properties including thermal stability of PK by adding CNT, GO, and GO derivatives containing antioxidant groups. The GO derivatives containing hindered phenol moiety as the antioxidant showed most improved mechanical strength and thermal stability. The synthesis of the GO derivatives and the characterization of the PK composites are discussed in this manuscript.
Section snippets
Materials
Multi-walled carbon nanotubes (CNTs) were purchased from Nanocyl (Belgium). The purity, outer diameter, and length of CNT are ⩾95%, 10–20 nm, and 10–20 μm, respectively. Graphite powders were received from BASF (Germany). Aliphatic polyketone (PK, glass transition temperature = 10 °C, melting temperature = 225 °C, melt index = 60 g/10 min) was kindly provided by Hyosung (Korea) and used as received. The PK used in this study is an alternating olefin/carbon monoxide copolymer prepared by olefins (ethylene
Preparation of GO grafted with hindered phenol (HP-GO) and GO grafted with hindered amine (HA-GO)
GOs grafted with hindered phenol and hindered amine group, named as HP-GO and HA-GO, respectively, were prepared by the reactions of GOs with hindered phenol or hindered amine, respectively, as shown in Fig. 1. These antioxidant grafted GOs were used as fillers to impart the antioxidant property to the PK composites. HP-GO was synthesized by the esterification between the acyl chloride group in hindered phenol and the hydroxyl groups in GO. HA-GO was prepared by the ring-opening reaction
Conclusion
The thermal stabilities and mechanical properties of PK were found to be much improved by adding a small amount of antioxidant (hindered amine and hindered phenol) grafted GOs. The antioxidant grafted GOs in the PK composites can increase the mechanical properties because organic functional groups in the GOs can increase the interfacial interactions between the fillers and the polymer matrix, then the homogeneously dispersed rigid conjugated carbon units in GOs can increase the mechanical
Acknowledgements
This research was supported by a grant from the Fundamental R&D Program for Technology of World Premier Materials funded by the Ministry of Trade, Industry and Energy, Republic of Korea and the National Research Foundation of Korea funded by the Korean Government (NRF-2010-C1AAA01-0029061).
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